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OM-281136 Page 55

SECTION 9

−

MAINTENANCE AND TROUBLESHOOTING

9-1. Routine Maintenance

Maintain more often during severe conditions.

Disconnect power before maintaining.

A. ArcReach Heater

= Check

= Change

= Clean

= Repair

= Replace

* To be done by Factory Authorized Service Agent

Daily

Labels

Every

Months

Cables And Cords

Every

Months

:During heavy service, clean monthly.

Do not open case when blowing out inside of unit.

Содержание ArcReach

Страница 1: ...rocesses Description Induction Heating Accessory OM 281136A 2019 10 File Induction Heating For product information Owner s Manual translations and more visit www MillerWelds com R With Data Recorder I...

Страница 2: ...roducts continue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to he...

Страница 3: ...sions And Weights 10 A ArcReach Heater 10 B ArcReach Heater Extension Cable With ArcReach Heater Series Adapter 11 C Air Cooled Heating Cables 11 D Air Cooled Preheat Cable Covers 11 E Air Cooled Quic...

Страница 4: ...ture Screen 34 7 3 Initial Setup 35 A Setting Up Time Zone 35 B System Settings 36 C Selecting Control Thermocouples 37 7 4 Preheating Without A Loaded Program 38 7 5 Bakeout Without A Loaded Bakeout...

Страница 5: ...d for workplace assessment YES NO Thermal health effects need to be considered for workplace assessment YES NO Data is based on maximum power source capability valid unless firmware hardware is change...

Страница 6: ......

Страница 7: ...talling or servicing this equip ment Lockout tagout input power according to OSHA 29 CFR 1910 147 see Safety Standards D Use only nonconductive coolant hoses with a minimum length of 18 inches 457 mm...

Страница 8: ...ure forks are long enough to extend beyond opposite side of unit D Follow the guidelines in the Applications Manual for the Revised NIOSH Lifting Equation Publication No 94 110 when manually lifting h...

Страница 9: ...o is 312 353 2220 web site www osha gov National Electrical Code NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02169 phone 1 800 344 3555 website www nfpa org and www sparky or...

Страница 10: ...ires dans les condi tions suivantes risques lectriques dans un environnement humide ou si l on porte des v tements mouill s sur des structures m talliques telles que sols grilles ou chafaudages en pos...

Страница 11: ...nts d induc tion durant l op ration moins que l quipement soit con u cet effet comme indiqu dans le manuel d utilisateur D Tenir les bijoux et autres objets personnels en m tal loign s de la t te de l...

Страница 12: ...Occupational Safety and Health Standards for General Industry Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J aupr s du U S Government Printing Office Superintend...

Страница 13: ...such as rings watches or parts Safe74 2012 07 Do not wear metal jewelry and other metal personal items such as rings and watches during operation Safe75 2017 04 Induction heating sparks can cause fir...

Страница 14: ...processes Safe84 2012 07 Do not remove or paint over cover the label Safe20 2017 04 Do not discard product where applicable with general waste Reuse or recycle Waste Electrical and Electronic Equipme...

Страница 15: ...nals Safe86 2012 06 Become trained and read the instructions before working on the machine or heating Safe85 2012 06 3 2 Miscellaneous Symbols And Definitions Some symbols are found only on CE product...

Страница 16: ...s and terms and conditions pertaining to third party software can be found at https www millerwelds com eula and are incorporated by reference herein 4 3 Specifications Parameter Rated Output 86 F 30...

Страница 17: ...empt RSS s Operation is subject to the following two conditions 1 This device may not cause interference 2 This device must accept any interference including interference that may cause undesired oper...

Страница 18: ...a layer of preheat insulation Preheat insulation is recommended for part temperatures above 3025 F 1505 C due to variances in thermocouple locations Part No Description 195376 Insulation Preheat 0 50...

Страница 19: ...y Movement Location and Airflow 18 in 460 mm 18 in 460 mm 1 2 2 1 in 25 4mm Do not move or operate unit where it could tip Ref oc_dynasty 2015 04 5 2 Selecting Weld Cable Sizes The ArcReach Heater req...

Страница 20: ...polarity Weld cables must be routed together to ensure proper communication between the ArcReach Heater and the power source Do not use a structure as part of the power communication path Turn on wel...

Страница 21: ...able with Series Adapter 5 Panel Connector Locking Tabs Align pins of cable connector plug and ArcReach Heater panel connector Connect ArcReach Heater extension cable to ArcReach Heater Lock tabs of p...

Страница 22: ...known resistance is temporarily placed across the insulation path to trig ger the fault and prove that the insulation test circuit works This test is performed at power up and every time the run butt...

Страница 23: ...ncluded connector A customer supplied power supply is required 5 7 Installing Preheat Insulation 1 2 3 Install preheat insulation before installing air cooled cable or air cooled quick wrap if tempera...

Страница 24: ...e secured in place with a non con ductive strap or tape such as fiberglass reinforced tape Do not use metal straps or wire Installing Heating Cables A Locate the center of the heating cable B Route th...

Страница 25: ...les in place Place insulation between cables and edge of part to prevent overheating the edge and damaging the cables C Series Adapter Installation Turn off heater output Use proper tools and or wear...

Страница 26: ...25 3 2 30 9 30 9 30 9 1 5 12 7 30 9 30 9 30 9 2 5 1 30 9 30 9 30 9 2 5 6 4 30 9 30 9 30 9 3 7 6 30 9 30 9 30 9 3 5 8 9 30 9 30 9 30 9 4 10 2 30 9 30 9 30 9 5 12 7 30 9 30 9 30 9 6 15 2 30 9 30 9 30 9...

Страница 27: ...he purpose of locat ing the cable leads cables are measured from cable end to cable end 2 Excess Leads Off Insulation Excess leads off of the insulation should be routed together or twist ed to preven...

Страница 28: ...y additional thermocouple temp sensors on the workpiece to monitor temperature in accordance with the procedure QC require ments and or code requirements 6 ArcReach Heater Extension Cable 7 Thermocoup...

Страница 29: ...under the heating wrap or cable S Before sliding the coils away from the joint press Stop on the ArcReach Heater to de energize the output S When the cables are slid away from the joint to maintain t...

Страница 30: ...ep heating tool leads between ArcReach Heater extension cable and workpiece together to increase heating performance and minimize unintentional heating of nearby objects Position the quick wrap close...

Страница 31: ...5 12 Installing Air Cooled Quick Wrap Continued 1 Air Cooled Quick Wrap 2 Housing Connectors 3 Housing Connector Latching Handle 4 Cinch Clip Latch 5 Cinch Clip 2 5 1 Ref 282308 A 1 4 Right Side Left...

Страница 32: ...ket to protect from abrasion and spatter 1 Workpiece 2 Air Cooled Quick Wrap Place air cooled quick wrap on pipe to be heated 3 Housing Connectors 4 Latching Handle Align connector housings and fully...

Страница 33: ...ater Extension Cable Nameplate 2 Single Tool w Horizontal Connections A single air cooled cable or air cooled quick wrap connects from A to B on the upper box 3 ArcReach Heater Series Adapter Nameplat...

Страница 34: ...Adaptor 2 1 The quick wrap heating tool can be used one at a time or in pairs A single quick wrap is often used directly over a joint or on the end of a pipe Two quick wraps can be used to cover a wi...

Страница 35: ...Heating Tool Lead 1A 6 Heating Tool Lead 2A Orient leads of heating devices as shown to keep cur rent flow in leads of nearby heating devices aiding The operating parameters in the quick wrap are affe...

Страница 36: ...p Sensor 5 Weld Joint Place thermocouple temp sensor in contact with the metal being heated by the heating tool Place any additional thermocouple temp sensors on the workpiece to monitor temperature i...

Страница 37: ...e Driven Welding Power Source Route thermocouple TC cables separate from heating cables leads to prevent interaction Works up to 200 ft 61 m away Do not disconnect cables during heating process Press...

Страница 38: ...re LED for F When LED is illuminated the display will show a temperature value in F 8 Temperature LED for C When LED is illuminated the display will show a temperature value in C 9 Maximum Temperature...

Страница 39: ...d a blue square is displayed TC Temperatures These boxes show the temperatures of all connected thermocouples The bar under each TC shows if it is CONTROL An unconnected TC will show NO SIGNAL if it i...

Страница 40: ...set the time zone follow these steps 1 Press Menu 2 Highlight Time and Date by pressing Up Down Arrows 3 Press Select 4 The time and date screen is displayed 5 Press Up Down Arrows to highlight desir...

Страница 41: ...be changed in the system settings screen 1 Press Menu 2 Highlight System Settings by pressing Up Down Arrows 3 Press Select 4 The system settings screen is displayed 5 Press Up Down Arrows to highlig...

Страница 42: ...All connected TCs show a reading but only Control TCs affect the heating process 3 Press Temperatures to return to the Temperatures screen Changes are stored automatically At least one TC must be set...

Страница 43: ...keout No Preconfigured Loaded Program w Parameters Screen 1 When on the temperatures screen press Bakeout to view the Bakeout menu 2 Press Up Down Arrows to select parameter to change 3 Press Decrease...

Страница 44: ...t Temperature Screen Figure 7 7 Bakeout Heating No Preconfigured Loaded Program Screen B Bakeout Sequence Screen 1 2 3 4 Heating Screen Ramping Screen Soaking Screen Bakeout Complete Screen Figure 7 8...

Страница 45: ...OM 281136 Page 39 Figure 7 9 Stop Recording Message Even though a preloaded program may not have been used the heat profile is still recorded and the data can be saved to a USB drive See Section 7 7...

Страница 46: ...layed in the Details pane If the program contains bakeout information the Show Bakeout button is available Press Show Bakout to show bakeout information 3 Press Load Selected to load the highlighted p...

Страница 47: ...if recording should be stopped Select Stop Recording to end the recording or Continue Recording to keep recording C Bakeout Loaded Program Figure 7 12 Bakeout Loaded Program 1 When on the Temperatures...

Страница 48: ...wn Arrows to highlight Save Temperature Data and press Select Figure 7 14 Save Temperature Data Screen 3 Follow these steps to select each file to save To select individual files A Use the Up Down Arr...

Страница 49: ...ess heat When one of the actual parameters reaches the heater limit value output is limited and the rest of the Actual parameters will be below the Heater Limit value System Limit In some situations u...

Страница 50: ...some cases the amount of power going into a small amount of material may heat the part faster than the heat can transfer to the temperature sensor By the time the temperature sensor reads the target t...

Страница 51: ...system using a USB drive To update the system a USB with a valid system software update file must be plugged in The version number of the current system is shown at the top of the screen If the USB d...

Страница 52: ...ault History screen To view details of a specific fault select it by pressing Up Down Arrows then press Show Detail This will display detailed information about the selected fault including guidance t...

Страница 53: ...nical information that may be useful for troubleshooting technical support and service Nothing on this screen can be edited 7 13 About Screen Figure 7 22 About Screen The About screen displays informa...

Страница 54: ...isted below https www millerwelds com support software arcreach heater software S From the download page click on Download ArcReach Heater Data Application Figure 7 23 Launch Application Screen Micros...

Страница 55: ...prompts to install the application S Press Finish to close the install program window Figure 7 25 Install Wizard Screen S The ArcReach Heater data program will open automatically after install Figure...

Страница 56: ...ameters if configured for the joint to be heated This setup file is transferred to the ArcReach Heater using a 32GB max USB memory stick Temperature Chart This feature allows a user to view temperatur...

Страница 57: ...on the Required check box next to the field Technician The Technician field can be used to enter the name of the person performing the heating This field is not required to create a setup file The use...

Страница 58: ...igure 7 29 ArcReach Heater Joint Setup Screen Joint Identifier Information The Joint identifier 1 2 3 fields are used to enter information regarding the joint to be heated The names of these fields ar...

Страница 59: ...field names for new joint setup files will not be changed unless they are updated in the setup screen S The fields can be modified and the modified file can be saved f Press Save File to save the file...

Страница 60: ...ension s used to heat the joint S Tool Type The tool type air cooled cable or quick wrap used to heat the joint S Temperature Files The name of the file s that are included in this heating data file f...

Страница 61: ...severe conditions Disconnect power before maintaining A ArcReach Heater n Check Z Change Clean Repair l Replace To be done by Factory Authorized Service Agent Daily nl Labels Every 3 Months n lCables...

Страница 62: ...OM 281136 Page 56 SECTION 10 ELECTRICAL DIAGRAMS Figure 10 1 Circuit Diagram For ArcReach Heater 276180 A...

Страница 63: ...Notes Securely connect work clamp to a clean area close to the weld joint Welding Tip...

Страница 64: ...TM 188 304 Page 58 Invision 354MP Notes...

Страница 65: ...auge 063 in 22 Gauge 031 in 24 Gauge 025 in 20 Gauge 037 in 18 Gauge 050 in 14 Gauge 078 in 1 8 in 125 in 3 16 in 188 in 1 4 in 25 in 5 16 in 313 in 3 8 in 375 in 1 2 in 5 in MATERIAL THICKNESS REFERE...

Страница 66: ...semblies TIG Torches No Labor Tregaskiss Guns No Labor Water Cooling Systems Wireless Remote Foot Hand Controls and Receivers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries 6 90 Days Pa...

Страница 67: ...h your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equi...

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