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OM-237519 Page 1

SECTION 1 

 SAFETY PRECAUTIONS 

 READ BEFORE USING

ihom _2018-01

Protect yourself and others from injury —

 

read, follow, and save these important safety precautions and operating instructions.

1-1. Symbol Usage

DANGER! 

 Indicates a hazardous situation which, if

not avoided, will result in death or serious injury. The

possible hazards are shown in the adjoining symbols

or explained in the text.
Indicates a hazardous situation which, if not avoided,

could result in death or serious injury. The possible

hazards are shown in the adjoining symbols or ex-

plained in the text.

NOTICE

 

 Indicates statements not related to personal injury.

.

Indicates special instructions.

This group of symbols means Warning! Watch Out! ELECTRIC

SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym-

bols and related instructions below for necessary actions to avoid the

hazards.

1-2. Induction Heating Hazards

The symbols shown below are used throughout this manual

to call attention to and identify possible hazards. When you

see the symbol, watch out, and follow the related instructions

to avoid the hazard. The safety information given below is

only a summary of the more complete safety information

found in the Safety Standards listed in Section 1-5. Read and

follow all Safety Standards.

Only qualified persons should install, operate, maintain, and

repair this equipment. A qualified person is defined as one

who, by possession of a recognized degree, certificate, or

professional standing, or who by extensive knowledge, train-

ing and experience, has successfully demonstrated ability to

solve or resolve problems relating to the subject matter, the

work, or the project and has received safety training to recog-

nize and avoid the hazards involved.

During operation, keep everybody, especially children, away.

ELECTRIC SHOCK can kill.

Touching live electrical parts can cause fatal shocks

or  severe burns. The power circuit and output bus

bars or connections are electrically live whenever

the output is on. The input power circuit and machine

internal circuits are also live when power is on. Incorrectly installed or

improperly grounded equipment is a hazard.

D

Do not touch live electrical parts.

D

Enclose any connecting bus bars and coolant fittings to prevent

unintentional contact.

D

Wear dry, hole-free insulating gloves and body protection.

D

Insulate yourself from work and ground using dry insulating mats or

covers big enough to prevent any physical contact with the work or

ground.

D

Additional safety precautions are required when any of the following

electrically hazardous conditions are present: in damp locations or

while wearing wet clothing; on metal structures such as floors, grat-

ings, or scaffolds; when in cramped positions such as sitting,

kneeling, or lying; or when there is a high risk of unavoidable or acci-

dental contact with the workpiece or ground. For these conditions,

see ANSI Z49.1  listed in Safety Standards. And, do not work alone!

D

Disconnect input power before installing or servicing this equip-

ment. Lockout/tagout input power according to OSHA 29 CFR

1910.147 (see Safety Standards).

D

Use only nonconductive coolant hoses with a minimum length of 18

inches (457 mm) to provide isolation.

D

Properly install, ground, and operate this equipment according to its

Owner’s Manual and national, state, and local codes.

D

Always verify the supply ground 

 check and be sure that input pow-

er cord ground wire is properly connected to ground terminal in

disconnect box or that cord plug is connected to a properly grounded

receptacle outlet.

D

When making input connections, attach proper grounding

conductor first 

 double-check connections.

D

Keep cords dry, free of oil and grease, and protected from hot metal

and sparks.

D

Frequently inspect input power cord and ground conductor for dam-

age or bare wiring – replace immediately if damaged – bare wiring

can kill.

D

Turn off all equipment when not in use.

D

Do not use worn, damaged, undersized, or repaired cables.

D

Do not drape cables over your body.

D

Do not touch power circuit if you are in contact with the work, ground,

or another power circuit from a different machine.

D

Use only well-maintained equipment. Repair or replace damaged

parts at once. Maintain unit according to manual.

D

Wear a safety harness if working above floor level.

D

Keep all panels and covers securely in place.

D

Use GFCI protection when operating auxiliary equipment in damp or

wet locations.

SIGNIFICANT DC VOLTAGE exists in inverter power

sources AFTER removal of input power.

D

Turn off unit, disconnect input power, and discharge input capacitors

according to instructions in Manual before touching any parts.

Induction Heating of certain materials, adhesives,

and fluxes can produce fumes and gases. Breathing

these fumes and gases can be hazardous to your

health.

FUMES AND GASES can be hazardous.

D

Keep your head out of the fumes. Do not breathe the fumes.

D

Ventilate the work area and/or use local forced ventilation at the arc

to remove welding fumes and gases. The recommended way to de-

termine adequate ventilation is to sample for the composition and

quantity of fumes and gases to which personnel are exposed.

D

If ventilation is poor, wear an approved air-supplied respirator.

D

Read and understand the Safety Data Sheets (SDSs) and the man-

ufacturer’s instructions for adhesives, coatings, cleaners,

consumables, coolants, degreasers, fluxes, and metals.

D

Work in a confined space only if it is well ventilated, or while wearing an

air-supplied respirator. Always have a trained watchperson nearby.

Fumes and gases from heating can displace air and lower the oxygen

level causing injury or death. Be sure the breathing air is safe.

D

Do not heat in locations near degreasing, cleaning, or spraying oper-

ations. The heat can react with vapors to form highly toxic and

irritating gases.

D

Do not overheat coated metals, such as galvanized, lead, or

cadmium plated steel, unless the coating is removed from the

heated area, the area is well ventilated, and while wearing an air-

supplied respirator. The coatings and any metals containing these

elements can give off toxic fumes if overheated.  See coating SDS

for temperature information.

Содержание 244584

Страница 1: ...exible Induction Blanket Processes Description Induction Heating OM 237519G 2019 03 Induction Heating Pipe Blanket For product information Owner s Manual translations and more visit www MillerWelds co...

Страница 2: ...roducts continue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to he...

Страница 3: ...65 Avertissements 6 2 5 Principales normes de s curit 6 2 6 Informations relatives aux CEM 6 SECTION 3 SPECIFICATIONS 7 3 1 Specifications 7 SECTION 4 INSTALLATION 8 4 1 Installation And Removal Of Re...

Страница 4: ......

Страница 5: ...talling or servicing this equip ment Lockout tagout input power according to OSHA 29 CFR 1910 147 see Safety Standards D Use only nonconductive coolant hoses with a minimum length of 18 inches 457 mm...

Страница 6: ...nough to extend beyond opposite side of unit D Follow the guidelines in the Applications Manual for the Revised NIOSH Lifting Equation Publication No 94 110 when manually lifting heavy parts or equipm...

Страница 7: ...o is 312 353 2220 web site www osha gov National Electrical Code NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02169 phone 1 800 344 3555 website www nfpa org and www sparky or...

Страница 8: ...ires dans les condi tions suivantes risques lectriques dans un environnement humide ou si l on porte des v tements mouill s sur des structures m talliques telles que sols grilles ou chafaudages en pos...

Страница 9: ...nts d induc tion durant l op ration moins que l quipement soit con u cet effet comme indiqu dans le manuel d utilisateur D Tenir les bijoux et autres objets personnels en m tal loign s de la t te de l...

Страница 10: ...Occupational Safety and Health Standards for General Industry Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J aupr s du U S Government Printing Office Superintend...

Страница 11: ...9 in 229 mm 26 in 660 mm Dia 300069 Length 97 in 2464 mm Width 9 in 229 mm 28 in 711 mm Dia 300068 Length 104 in 2642 mm Width 9 in 229 mm 30 in 762 mm Dia 300067 Length 110 in 2794 mm Width 9 in 229...

Страница 12: ...eeve from blanket Check blanket for damage be fore replacing sleeve See maintenance section of Pro Heat Flexible Induction Blanket owner s manual OM 237519 Completely open replacement sleeve at hook a...

Страница 13: ...d of the sleeve inwards un til the opening lines up with the red wear plate as shown Leave overlap of seam un hooked before rolling inwards to get shorter length On back of blanket wedge sleeve betwee...

Страница 14: ...s Rotate locking collar clockwise to lock connection 1 2 3 B Narrow Blanket Connections Ref 260747 B To prevent electrical hazard or blanket damage connectors must be fully inserted and locked togethe...

Страница 15: ...nd run them again Record the KW Use the con figuration that delivers the most KW Extension Cable Lead 1 Series Cable Adapter Lead 2 Lead 1 Lead 2 Extension Cable Lead 1 Series Cable Adapter Lead 2 Lea...

Страница 16: ...gh eyelet and begin tightening blanket firmly to pipe surface 7 Cleat Routing end of securing strap through center opening of cleat will hold blanket tight while wrapping strap around cleat NOTICE Bla...

Страница 17: ...oled blankets will usually be set up in one of three different configurations as follows Duty Cycle For Standard Air Cooled Blankets A A Single Standard Blanket Connected To The Power Source Input Pow...

Страница 18: ...blanket parallel arrangement requires two equally sized blankets and two extension cables connected to a single power source The output power from the power source will divide equally between the two...

Страница 19: ...onal On Off Remote A four blanket series parallel arrangement requires four equally sized blankets two extension cables and two series adapter cables connected to a single power source The output powe...

Страница 20: ...power source the extension cables should be connected to the blankets as follows cable A to blanket lead 1 and cable B to blanket lead 2 for one blanket cable A to blanket lead 2 and cable B to to bl...

Страница 21: ...ket should be positioned on each side of the weld joint approximately four inches apart and equally spaced from the joint In order to achieve full power from the power source the extension cables and...

Страница 22: ...nnectors on a daily basis to maintain efficient operation and consistent heating Surface of blanket that contacts metal pipe or metal part must be kept free of debris at all times Inspect induction bl...

Страница 23: ...rage And Handling Ref 805174 B Avoid dragging blanket on the ground or over rough terrain 1 Nonmetallic Storage Hanger 2 Induction Heating Blanket When blanket is not in use place in a storage contain...

Страница 24: ...Rope 4 in Nylon 1 3 196669 Screw 010 12 x 63 Pan Hd Phl Sst Pln Sht Met Ab 6 4 020265 Cable Tie 0 1 750 Bundle Dia Sst2s Mp 2 5 228296 Screw Ka35 x 10 Pan Hd Phl Sst Pln Pt Thread Forming 4 6 254889...

Страница 25: ...ngth 97 in 246 cm Width 9 in 23 cm 28 in 71 cm Dia 300068 Length 104 in 264 cm Width 9 in 23 cm 30 in 76 cm Dia 300067 Length 110 in 279 cm Width 9 in 23 cm 32 in 81 cm Dia 300066 Length 116 in 295 cm...

Страница 26: ...A complete Parts List is available at www MillerWelds com Notes...

Страница 27: ...semblies TIG Torches No Labor Tregaskiss Guns No Labor Water Cooling Systems Wireless Remote Foot Hand Controls and Receivers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries 6 90 Days Pa...

Страница 28: ...h your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equi...

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