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OM-252 203 Page 4

1-4.

California Proposition 65 Warnings

Welding or cutting equipment produces fumes or gases
which contain chemicals known to the State of California to
cause birth defects and, in some cases, cancer. (California
Health & Safety Code Section 25249.5 et seq.)

This product contains chemicals, including lead, known to
the state of California to cause cancer, birth defects, or other
reproductive harm. Wash hands after use.

1-5.

Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
is available as a free download from the American Welding Society at
http://www.aws.org or purchased from Global Engineering Documents
(phone: 1-877-413-5184, website: www.global.ihs.com).
Safe Practices for the Preparation of Containers and Piping for Welding
and Cutting,
 American Welding Society Standard AWS F4.1, from Glob-
al Engineering Documents (phone: 1-877-413-5184, website:
www.global.ihs.com).
Safe Practices for Welding and Cutting Containers that have Held Com-
bustibles,
 American Welding Society Standard AWS A6.0, from Global
Engineering Documents (phone: 1-877-413-5184,
website: www.global.ihs.com).
National Electrical Code, NFPA Standard 70, from National Fire Protec-
tion Association, Quincy, MA 02269 (phone: 1-800-344-3555, website:
www.nfpa.org and www. sparky.org).
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 14501 George Carter Way, Suite
103, Chantilly,  VA 20151 (phone: 703-788-2700, website:www.cga-
net.com).
Safety in Welding, Cutting, and Allied Processes, CSA Standard
W117.2, from Canadian Standards Association, Standards Sales, 5060

Spectrum Way, Suite 100, Ontario, Canada L4W 5NS (phone:
800-463-6727, website: www.csa-international.org).

Safe Practice For Occupational And Educational Eye And Face Protec-
tion,
 ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, web-
site: www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work,
 NFPA Standard 51B, from National Fire Protection Association,
Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org.

OSHA, Occupational Safety and Health Standards for General Indus-
try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,
and Part 1926, Subpart J, from U.S. Government Printing Office, Super-
intendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—
phone for Region 5, Chicago, is 312-353-2220, website:
www.osha.gov).

Applications Manual for the Revised NIOSH Lifting Equation, The Na-
tional Institute for Occupational Safety and Health (NIOSH), 1600
Clifton Rd, Atlanta, GA 30333 (phone: 1-800-232-4636, website:
www.cdc.gov/NIOSH).

1-6.

EMF Information

Electric current flowing through any conductor causes localized electric
and magnetic fields (EMF). The current from arc welding (and allied pro-
cesses including spot welding, gouging, plasma arc cutting, and
induction heating operations) creates an EMF field around the welding
circuit.  EMF fields may interfere with some medical implants, e.g. pace-
makers. Protective measures for persons wearing medical implants
have to be taken. For example, restrict access for passers−by or con-
duct individual risk assessment for welders. All welders should use the
following procedures in order to minimize exposure to EMF fields from
the welding circuit:

1.

Keep cables close together by twisting or taping them, or using a
cable cover.

2.

Do not place your body between welding cables. Arrange cables
to one side and away from the operator.

3.

Do not coil or drape cables around your body.

4.

Keep head and trunk as far away from the equipment in the
welding circuit as possible.

5.

Connect work clamp to workpiece as close to the weld as
possible.

6.

Do not work next to, sit or lean on the welding power source.

7.

Do not weld whilst carrying the welding power source or wire
feeder.

About Implanted Medical Devices:

Implanted Medical Device wearers should consult their doctor and the
device manufacturer before performing or going near arc welding,  spot
welding, gouging, plasma arc cutting, or induction heating operations.
If cleared by your doctor, then following the above procedures is recom-
mended.

Содержание SuitCase X-TREME 12VS

Страница 1: ...SuitCase OM 252 203H 2015 09 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder File MIG GMAW Visit our website at www MillerWelds com X TREME 12VS CE And Non CE Models...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...Rating Label Location 13 4 2 Unit Specifications 13 4 3 Wire Type Size and Feed Speed Capability Table 13 4 4 Gun Recommendation Table 13 4 5 Environmental Specifications 13 SECTION 5 INSTALLATION 14...

Страница 4: ...e of certain hazardous substances in electrical and electronic equipment Standards IEC 60974 1 2005 Arc welding equipment Part 1 Welding power sources IEC 60974 5 2007 Arc welding equipment Part 5 Wir...

Страница 5: ...uch as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a...

Страница 6: ...perly prepared according to AWS F4 1 and AWS A6 0 see Safety Standards Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline Connect work cable to the work...

Страница 7: ...PARTS can injure Keep away from moving parts such as fans Keep all doors panels covers and guards closed and securely in place Have only qualified persons remove doors panels covers or guards for mai...

Страница 8: ...NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code...

Страница 9: ...ant lectrique UNIQUE MENT si le proc d de soudage le demande Si l utilisation d une source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est...

Страница 10: ...ssements et les tincelles pr venir toute personne sur les lieux de ne pas regarder l arc Porter un quipement de protection pour le corps fait d un mat riau r sistant et ignifuge cuir coton robuste lai...

Страница 11: ...associ s en bon tat Tourner le dos la sortie de vanne lors de l ouverture de la vanne de la bouteille Ne pas se tenir devant ou derri re le r gulateur lors de l ouverture de la vanne Le couvercle du d...

Страница 12: ...es de rechange recommand es par le constructeur Effectuer l entretien en respectant les manuels d utilisation les normes industrielles et les codes nationaux d tat et locaux LE RAYONNEMENT HAUTE FR QU...

Страница 13: ...l Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Par...

Страница 14: ...OM 252 203 Page 10...

Страница 15: ...n Safe37 2012 05 Safe57 2012 05 Wear dry insulating gloves Do not touch electrode wire with bare hand Do not wear wet or damaged gloves Protect yourself from electric shock by insulating yourself from...

Страница 16: ...t shade of filter Wear complete body protection Safe66 2012 06 Become trained and read the instructions before working on the machine or welding Safe65 2012 06 3 2 Miscellaneous Symbols And Definition...

Страница 17: ...52 in 0 6 To 1 3 mm Flux Cored 030 5 64 in 0 8 To 2 mm 300 Amperes At 100 Duty Cycle 425 Amperes At 60 Duty Cycle 45 lb 20 4 kg 12 in 304 mm Length 21 in 533 mm Width 9 in 229 mm Height 15 1 2 in 394...

Страница 18: ...magnetic Compatibility EMC This Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low voltage supply system There can be potential...

Страница 19: ...Roll Carrier Turn nut one click until lobes of nut line up with lobes of drive roll carrier 3 Drive Roll Slide drive roll onto drive roll carrier Turn nut one click Repeat procedure for top drive roll...

Страница 20: ...to drive rolls without touch ing Align the gun power pin groove with the gun locking tab Tighten gun securing knob If the gun power pin does not have a groove loosen knob to ro tate the gun locking t...

Страница 21: ...a maximum of 100 in lbs 12 N m 2 Shielding Gas Cylinder Shielding gas pressure not to exceed 100 psi 689 kPa 3 Valve 4 Flowmeter Close valve on cylinder when fin ished welding 1 Rear View 2 3 4 5 5 Co...

Страница 22: ...100 Duty Cycle AWG mm2 100 4 20 4 20 4 20 3 30 2 35 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60...

Страница 23: ...f the wire slips at maximum hand tight pressure there may be other problems Check the gun liner spool tension contact tip and drive roll wear as all these can cause wire feeding problems Cut off wire...

Страница 24: ...Information Off Information is not displayed Information On With switch in ON position at feeder power up feeder will display various sets of information Each set of information will be displayed for...

Страница 25: ...control to adjust wire speed within the speed range selected by the wire speed range switch located on the inner control panel Maximum wire speed may be limited by arc voltage When using wire speed d...

Страница 26: ...he reduced wire speed will be 87 5 of the standard wire speed See Section 6 3 5 CC CV Switch Use switch to match feeder with the output of the power source While welding in CC mode actual wire speed i...

Страница 27: ...it will display the active wire speed whether it is standard wire speed or reduced wire speed Weld Gun With Internal Mounted Dual Schedule Switch Comparable To PipePro Dura Flux Gun 1 Gun Trigger Rec...

Страница 28: ...OM 252 203 Page 24 6 4 Wire Speed Control Settings Ref 257 488 A Notes...

Страница 29: ...Cables And Cords Every 6 Months Clean Drive Rolls Blow Out Or Vacuum Inside 7 2 Overload Protection And Thermostat Protection Ref 256 618 A Turn Off wire feeder and welding power source Stop engine o...

Страница 30: ...ve fitting from gas valve on back panel of feeder Blow compressed air through the threaded male end of fitting to dis lodge debris from internal mesh screen if blowing compressed air through fitting d...

Страница 31: ...t tip or liner if necessary See gun Owner s Manual Check that DIP switches on Motor Control Board PC1 are set correctly see Section 5 8 Have Factory Authorized Service Agent check Motor Control Board...

Страница 32: ...nication Error HLP 12 2 Blinks Trigger Error HLP 13 3 Blinks Tach Error HLP 14 4 Blinks Motor Overload Error HLP 15 5 Blinks Bus Bar Overheat Error Error Indications Error conditions are indicated by...

Страница 33: ...OM 252 203 Page 29 SECTION 8 ELECTRICAL DIAGRAM 252 200 D Figure 8 1 Circuit Diagram For Wire Feeder...

Страница 34: ...7 29 31 26 30 33 13 43 44 45 46 47 34 35 36 37 42 39 40 41 32 38 1 2 4 5 256 891 C 41 48 13 13 Figure 9 1 Complete Assembly Figure 9 1 Complete Assembly Diagram marking Item No Part No Description Qua...

Страница 35: ...38276 Circuit Card Assy Motor Control Board W Program 1 35 HD1 218339 Transducer Current 600A Module Supply V 5V 1 36 183387 Washer Cone 380idx 860odx 109T Stl Pld 4000Lbs 2 37 W1 255627 Contactor Ass...

Страница 36: ...one Off 187Ter 1 8 S1 267296 Switch Rocker SPST 15A 250VAC On Off Visi Red Rock 1 9 252262 Cable Trigger 25in W Strain Relief Includes 1 139042 Bushing Strain Relief 270 470 Id X 804 Mtg Hole 1 PLG6 1...

Страница 37: ...f 187 Ter 1 8 S1 267296 Switch Rocker SPST 15A 250VAC On Off Visi Red Rock 1 9 252262 Cable Trigger 25in W Strain Relief Includes 1 139042 Bushing Strain Relief 270 470 Id X 804 Mtg Hole 1 PLG6 115094...

Страница 38: ...ware is common and not available unless listed 5 1 2 3 9 10 11 14 13 12 15 16 17 18 19 20 29 30 31 32 33 24 13 25 42 45 44 46 43 37 38 40 39 34 35 36 23 6 7 21 22 8 27 4 28 257 016 B 41 10 26 Figure 9...

Страница 39: ...c Hd Hex Gr8 Pln 1 26 264611 O Ring 187 Id X 312 Od X 063 Cs 75 Duro Fluor 1 27 144172 Ftg Hose Brs Barbed M 3 16 TBG X 250 20 1 28 263877 Wire Drive Bus Bar Service Kit Includes 1 259857 Screw 375 16...

Страница 40: ...n 035 in 045 in 052 in 062 in 035 in 045 in 052 in 062 in 035 in 045 in 052 in 062 in 045 in 052 in 062 in 0 6 mm 0 8 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1...

Страница 41: ...Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Страница 42: ...Notes...

Страница 43: ...ns and Subarc SAW Torches Remote Controls and RFCS RJ45 Replacement Parts No labor Roughneck Guns Spoolmate Spoolguns Miller s True Blue Limited Warranty shall not apply to 1 Consumable components suc...

Страница 44: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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