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OM-1216 Page 3

1-3. Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

D

Do not install or place unit on, over, or near

combustible surfaces.

D

Do not install unit near flammables.

D

Do not overload building wiring 

 be sure power supply system is

properly sized, rated, and protected to handle this unit.

FALLING UNIT can cause injury.

D

Use lifting eye to lift unit only, NOT running

gear, gas cylinders, or any other accessories.

D

Use equipment of adequate capacity to lift and

support unit.

D

If using lift forks to move unit, be sure forks are

long enough to extend beyond opposite side of

unit.

OVERUSE can cause OVERHEATING

D

Allow cooling period; follow rated duty cycle.

D

Reduce current or reduce duty cycle before

starting to weld again.

D

Do not block or filter airflow to unit.

STATIC (ESD) can damage PC  boards.

D

Put on grounded wrist strap BEFORE handling

boards or parts.

D

Use proper static-proof bags and boxes to

store, move, or ship PC boards.

MOVING PARTS can cause injury.

D

Keep away from moving parts.

D

Keep away from pinch points such as drive

rolls.

WELDING WIRE can cause injury.

D

Do not press gun trigger until instructed to do

so.

D

Do not point gun toward any part of the body,

other people, or any metal when threading

welding wire.

MOVING PARTS can cause injury.

D

Keep away from moving parts such as fans.

D

Keep all doors, panels, covers, and guards

closed and securely in place.

D

Have only qualified persons remove doors,

panels, covers, or guards for maintenance as

necessary.

D

Reinstall doors, panels, covers, or guards

when maintenance is finished and before re-

connecting input power.

READ INSTRUCTIONS.

D

Read Owner’s Manual before using or servic-

ing unit.

D

Use only genuine Miller/Hobart replacement

parts.

H.F. RADIATION can cause interference.

D

High-frequency (H.F.) can interfere with radio

navigation, safety services, computers, and

communications equipment.

D

Have only qualified persons familiar with

electronic equipment perform this installation.

D

The user is responsible for having a qualified electrician prompt-

ly correct any interference problem resulting from the installa-

tion.

D

If notified by the FCC about interference, stop using the

equipment at once.

D

Have the installation regularly checked and maintained.

D

Keep high-frequency source doors and panels tightly shut, keep

spark gaps at correct setting, and use grounding and shielding to

minimize the possibility of interference.

ARC WELDING can cause interference.

D

Electromagnetic energy can interfere with

sensitive electronic equipment such as

computers and computer-driven equipment

such as robots.

D

Be sure all equipment in the welding area is

electromagnetically compatible.

D

To reduce possible interference, keep weld cables as short as

possible, close together, and down low, such as on the floor.

D

Locate welding operation  100 meters from any sensitive elec-

tronic equipment.

D

Be sure this welding machine is installed and grounded

according to this manual.

D

If interference still occurs, the user must take extra measures

such as moving the welding machine, using shielded cables,

using line filters, or shielding the work area.

1-4. California Proposition 65 Warnings

Y

Welding or cutting equipment produces fumes or gases which

contain chemicals known to the State of California to cause

birth defects and, in some cases, cancer. (California Health &

Safety Code Section 25249.5 et seq.)

Y

Battery posts, terminals and related accessories contain lead

and lead compounds, chemicals known to the State of

California to cause cancer and birth defects or other

reproductive harm. Wash hands after handling.

For Gasoline Engines:

Y

Engine exhaust contains chemicals known to the State of

California to cause cancer, birth defects, or other reproductive

harm.

For Diesel Engines:

Y

Diesel engine exhaust and some of its constituents are known

to the State of California to cause cancer, birth defects, and

other reproductive harm.

Содержание Spoolmate 3035

Страница 1: ...Processes OM 1216 205 917D 2006 09 Description MIG GMAW Welding Wire Feeder Spool Gun Spoolmate 3035 And 3545 Spoolmate 3035 Spoolmate 3545 File Wire Feeder Visit our website at www MillerWelds com...

Страница 2: ...inue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get t...

Страница 3: ...fonctionnement et la maintenance 7 2 4 Proposition californienne 65 Avertissements 7 2 5 Principales normes de s curit 8 2 6 Information EMF 8 SECTION 3 INSTALLATION 9 3 1 Specifications For Spoolmate...

Страница 4: ......

Страница 5: ...147 see Safety Standards D Properly install and ground this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that input...

Страница 6: ...bustibles such as a butane lighter or matches from your person before doing any welding D Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguisher...

Страница 7: ...computers and communicationsequipment D Have only qualified persons familiar with electronic equipment perform this installation D The user is responsible for having a qualified electrician prompt ly...

Страница 8: ...ccupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent o...

Страница 9: ...a norme OSHA 29 CFR 1910 147 voir normes de s curit D Installer le poste correctement et le mettre la terre convenablement selon les consignes du manuel de l op rateur et les normes nationales provinc...

Страница 10: ...poches telles qu un allumeur au butane ou des allumettes D Suivre les consignes de OSHA 1910 252 a 2 iv et de NFPA 51B pour travaux de soudage et pr voir un d tecteur d incendie et un ex tincteur pro...

Страница 11: ...t provoquer des interf rences avec les quipe ments de radio navigation et de communica tion les services de s curit et les ordinateurs D Demander seulement des personnes qualifi es familiaris es avec...

Страница 12: ...art Q and Part 1926 Subpart J de U S Government Printing Office Superinten dent of Documents P O Box 371954 Pittsburgh PA 15250 il y a 10 bureaux r gionaux le t l phone de la r gion 5 Chicago est 312...

Страница 13: ...1 To 30 5 mpm Air Cooled 4 in 102 mm Diameter 100 Volts 200 Amperes 60 Duty Cycle Using Argon Shielding Gas Length 11 1 2 in 291 mm Width 2 1 4 in 57 mm Height 8 in 203 mm 9 1 lb 4 1 kg Gun With Cabl...

Страница 14: ...ed fitting 2 Gun Trigger Plug Insert plug into receptacle labeled SPOOL GUN and tighten threaded collar 3 Negative Output Terminal 4 Positive Output Terminal Connect spool gun weld cable to positive o...

Страница 15: ...Roll Release Lever Red 8 Wire Inlet Guide 9 Contact Tip 10 Nozzle 4 1 5 6 7 8 10 9 3 Remove nozzle and contact tip Push and hold red lever Thread wire through inlet guide past push roll drive roll and...

Страница 16: ...lies Remove drive roll assemblies 4 Nut Remove nut from barrel 5 Barrel Remove barrel from gun Disconnect gas hose from gas nipple 6 AntirotationPin 7 Contact Adapter Remove antirotation pin from cont...

Страница 17: ...wer source contactor start shielding gas flow and begin wire feed Wire feed speed is controlled by welding power source Wire Speed control see appropriate welding power source Owner s Manual Close val...

Страница 18: ...ive Roll To remove drive roll 5 Lower Drive Roll Screw 6 Washer 7 Lower Drive Roll 8 Drive Roll Key 9 Drive Roll Shaft Remove screw and washer and lift out drive roll Note drive roll key will come out...

Страница 19: ...igger does not energize welding power source welding wire is not energized shielding gas does not flow Secure plug from gun feeder trigger cord into 4 socket receptacle on welding power source see Sec...

Страница 20: ...OM 1214 Page 16 Notes...

Страница 21: ...OM 1216 Page 17 SECTION 6 ELECTRICAL DIAGRAMS Figure 6 1 Circuit Diagram 186 451...

Страница 22: ...T Hardware is common and not available unless listed 801 900 F 3 2 32 28 31 33 29 19 30 18 17 27 22 21 20 14 11 10 4 9 8 7 6 5 4 2 1 40 41 42 43 39 38 36 37 35 34 23 26 25 24 13 15 16 12 Figure 7 1 Co...

Страница 23: ...187 238 BEARING 1 22 186 414 PUSH ROLL 030 035 0 8 0 9 MM 1 23 209 079 SCREW M4 x 0 7 x 16 1 24 209 080 SCREW M4 x 0 7 x 6 1 25 186 413 DRIVE ROLL 030 035 0 8 0 9 MM 1 22 199 732 PUSH ROLL UK 023 1 2...

Страница 24: ...is common and not available unless listed 802 577 C 3 2 32 36 28 31 33 37 34 41 42 43 29 19 35 38 39 40 30 26 25 27 22 21 20 11 10 4 9 8 7 6 5 4 23 24 14 13 15 16 12 18 17 2 1 Figure 7 2 Complete Ass...

Страница 25: ...238 BEARING 1 22 199 397 PUSH ROLL 047 1 2 mm 1 23 209 079 SCREW M4 x 0 7 x 16 1 24 209 080 SCREW M5 x 0 7 x 6 1 25 199 396 DRIVE ROLL 047 1 2 mm 1 22 186 414 PUSH ROLL 030 035 0 8 0 9 mm 1 25 186 41...

Страница 26: ...se brass 1 2 127 835 CONNECTOR twistlock female 1 127 836 CONNECTOR twistlock male 1 3 079 531 CONNECTOR clamp 1 4 079 878 HOUSING PLUG and PINS 1 5 079 531 CONNECTOR clamp 1 6 080 328 RECEPTACLE W SO...

Страница 27: ...Heating Coils and Blankets Cables and Non Electronic Controls APT SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s...

Страница 28: ...retain with your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal...

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