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OM-1216 Page 2

Arc rays from the welding process produce intense

visible and invisible (ultraviolet and infrared) rays

that can burn eyes and skin. Sparks fly off from the

weld.

ARC RAYS can burn eyes and skin.

D

Wear an approved  welding helmet fitted with a proper shade of fil-

ter lenses to protect your face and eyes when welding or watching

(see ANSI Z49.1 and Z87.1 listed in Safety Standards).

D

Wear approved safety glasses with side shields under your

helmet.

D

Use protective screens or barriers to protect others from flash,

glare and sparks; warn others not to watch the arc.

D

Wear protective clothing made from durable, flame-resistant mate-

rial (leather, heavy cotton, or wool) and foot protection.

Welding on closed containers, such as tanks,

drums, or pipes, can cause them to blow up. Sparks

can fly off from the welding arc. The flying sparks, hot

workpiece, and hot equipment can cause fires and

burns. Accidental contact of electrode to metal objects can cause

sparks, explosion, overheating, or fire. Check and be sure the area is

safe before doing any welding.

WELDING can cause fire or explosion.

D

Remove all flammables within 35 ft (10.7 m) of the welding arc. If

this is not possible, tightly cover them with approved covers.

D

Do not weld where flying sparks can strike flammable material.

D

Protect yourself and others from flying sparks and hot metal.

D

Be alert that welding sparks and hot materials from welding can

easily go through small cracks and openings to adjacent areas.

D

Watch for fire, and keep a fire extinguisher nearby.

D

Be aware that welding on a ceiling, floor, bulkhead, or partition can

cause fire on the hidden side.

D

Do not weld on closed containers such as tanks, drums, or pipes,

unless they are properly prepared according to AWS F4.1 (see

Safety Standards).

D

Connect work cable to the work as close to the welding area as

practical to prevent welding current from traveling long, possibly

unknown paths and causing electric shock, sparks, and fire

hazards.

D

Do not use welder to thaw frozen pipes.

D

Remove stick electrode from holder or cut off welding wire at

contact tip when not in use.

D

Wear oil-free protective garments such as leather gloves, heavy

shirt, cuffless trousers, high shoes, and a cap.

D

Remove any combustibles, such as a butane lighter or matches,

from your person before doing any welding.

D

Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B

for hot work and have a fire watcher and extinguisher nearby.

FLYING METAL can injure eyes.

D

Welding, chipping, wire brushing, and grinding

cause sparks and flying metal. As welds cool,

they can throw off slag.

D

Wear approved safety glasses with side

shields even under your welding helmet.

BUILDUP OF GAS can injure or kill.

D

Shut off shielding gas supply when not in use.

D

Always ventilate confined spaces or use

approved air-supplied respirator.

HOT PARTS can cause severe burns.

D

Do not touch hot parts bare handed.

D

Allow cooling period before working on gun or

torch.

D

To handle hot parts, use proper tools and/or

wear heavy, insulated welding gloves and

clothing to prevent burns.

MAGNETIC FIELDS

 can affect pacemakers.

D

Pacemaker wearers keep away.

D

Wearers should consult their doctor before

going near arc welding, gouging, or spot

welding operations.

NOISE can damage hearing.

Noise from some processes or equipment can

damage hearing.

D

Wear approved ear protection if noise level is

high.

Shielding gas cylinders contain gas under high

pressure. If damaged, a cylinder can explode. Since

gas cylinders are normally part of the welding

process, be sure to treat them carefully.

CYLINDERS can explode if damaged.

D

Protect compressed gas cylinders from excessive heat, mechani-

cal shocks, physical damage, slag, open flames, sparks, and arcs.

D

Install cylinders in an upright position by securing to a stationary

support or cylinder rack to prevent falling or tipping.

D

Keep cylinders away from any welding or other electrical circuits.

D

Never drape a welding torch over a gas cylinder.

D

Never allow a welding electrode to touch any cylinder.

D

Never weld on a pressurized cylinder 

 explosion will result.

D

Use only correct shielding gas cylinders, regulators, hoses, and fit-

tings designed for the specific application; maintain them and

associated parts in good condition.

D

Turn face away from valve outlet when opening cylinder valve.

D

Keep protective cap in place over valve except when cylinder is in

use or connected for use.

D

Use the right equipment, correct procedures, and sufficient num-

ber of persons to lift and move cylinders.

D

Read and follow instructions on compressed gas cylinders,

associated equipment, and Compressed Gas Association (CGA)

publication P-1 listed in Safety Standards.

Содержание Spoolmate 3035

Страница 1: ...Processes OM 1216 205 917D 2006 09 Description MIG GMAW Welding Wire Feeder Spool Gun Spoolmate 3035 And 3545 Spoolmate 3035 Spoolmate 3545 File Wire Feeder Visit our website at www MillerWelds com...

Страница 2: ...inue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get t...

Страница 3: ...fonctionnement et la maintenance 7 2 4 Proposition californienne 65 Avertissements 7 2 5 Principales normes de s curit 8 2 6 Information EMF 8 SECTION 3 INSTALLATION 9 3 1 Specifications For Spoolmate...

Страница 4: ......

Страница 5: ...147 see Safety Standards D Properly install and ground this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that input...

Страница 6: ...bustibles such as a butane lighter or matches from your person before doing any welding D Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguisher...

Страница 7: ...computers and communicationsequipment D Have only qualified persons familiar with electronic equipment perform this installation D The user is responsible for having a qualified electrician prompt ly...

Страница 8: ...ccupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent o...

Страница 9: ...a norme OSHA 29 CFR 1910 147 voir normes de s curit D Installer le poste correctement et le mettre la terre convenablement selon les consignes du manuel de l op rateur et les normes nationales provinc...

Страница 10: ...poches telles qu un allumeur au butane ou des allumettes D Suivre les consignes de OSHA 1910 252 a 2 iv et de NFPA 51B pour travaux de soudage et pr voir un d tecteur d incendie et un ex tincteur pro...

Страница 11: ...t provoquer des interf rences avec les quipe ments de radio navigation et de communica tion les services de s curit et les ordinateurs D Demander seulement des personnes qualifi es familiaris es avec...

Страница 12: ...art Q and Part 1926 Subpart J de U S Government Printing Office Superinten dent of Documents P O Box 371954 Pittsburgh PA 15250 il y a 10 bureaux r gionaux le t l phone de la r gion 5 Chicago est 312...

Страница 13: ...1 To 30 5 mpm Air Cooled 4 in 102 mm Diameter 100 Volts 200 Amperes 60 Duty Cycle Using Argon Shielding Gas Length 11 1 2 in 291 mm Width 2 1 4 in 57 mm Height 8 in 203 mm 9 1 lb 4 1 kg Gun With Cabl...

Страница 14: ...ed fitting 2 Gun Trigger Plug Insert plug into receptacle labeled SPOOL GUN and tighten threaded collar 3 Negative Output Terminal 4 Positive Output Terminal Connect spool gun weld cable to positive o...

Страница 15: ...Roll Release Lever Red 8 Wire Inlet Guide 9 Contact Tip 10 Nozzle 4 1 5 6 7 8 10 9 3 Remove nozzle and contact tip Push and hold red lever Thread wire through inlet guide past push roll drive roll and...

Страница 16: ...lies Remove drive roll assemblies 4 Nut Remove nut from barrel 5 Barrel Remove barrel from gun Disconnect gas hose from gas nipple 6 AntirotationPin 7 Contact Adapter Remove antirotation pin from cont...

Страница 17: ...wer source contactor start shielding gas flow and begin wire feed Wire feed speed is controlled by welding power source Wire Speed control see appropriate welding power source Owner s Manual Close val...

Страница 18: ...ive Roll To remove drive roll 5 Lower Drive Roll Screw 6 Washer 7 Lower Drive Roll 8 Drive Roll Key 9 Drive Roll Shaft Remove screw and washer and lift out drive roll Note drive roll key will come out...

Страница 19: ...igger does not energize welding power source welding wire is not energized shielding gas does not flow Secure plug from gun feeder trigger cord into 4 socket receptacle on welding power source see Sec...

Страница 20: ...OM 1214 Page 16 Notes...

Страница 21: ...OM 1216 Page 17 SECTION 6 ELECTRICAL DIAGRAMS Figure 6 1 Circuit Diagram 186 451...

Страница 22: ...T Hardware is common and not available unless listed 801 900 F 3 2 32 28 31 33 29 19 30 18 17 27 22 21 20 14 11 10 4 9 8 7 6 5 4 2 1 40 41 42 43 39 38 36 37 35 34 23 26 25 24 13 15 16 12 Figure 7 1 Co...

Страница 23: ...187 238 BEARING 1 22 186 414 PUSH ROLL 030 035 0 8 0 9 MM 1 23 209 079 SCREW M4 x 0 7 x 16 1 24 209 080 SCREW M4 x 0 7 x 6 1 25 186 413 DRIVE ROLL 030 035 0 8 0 9 MM 1 22 199 732 PUSH ROLL UK 023 1 2...

Страница 24: ...is common and not available unless listed 802 577 C 3 2 32 36 28 31 33 37 34 41 42 43 29 19 35 38 39 40 30 26 25 27 22 21 20 11 10 4 9 8 7 6 5 4 23 24 14 13 15 16 12 18 17 2 1 Figure 7 2 Complete Ass...

Страница 25: ...238 BEARING 1 22 199 397 PUSH ROLL 047 1 2 mm 1 23 209 079 SCREW M4 x 0 7 x 16 1 24 209 080 SCREW M5 x 0 7 x 6 1 25 199 396 DRIVE ROLL 047 1 2 mm 1 22 186 414 PUSH ROLL 030 035 0 8 0 9 mm 1 25 186 41...

Страница 26: ...se brass 1 2 127 835 CONNECTOR twistlock female 1 127 836 CONNECTOR twistlock male 1 3 079 531 CONNECTOR clamp 1 4 079 878 HOUSING PLUG and PINS 1 5 079 531 CONNECTOR clamp 1 6 080 328 RECEPTACLE W SO...

Страница 27: ...Heating Coils and Blankets Cables and Non Electronic Controls APT SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s...

Страница 28: ...retain with your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal...

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