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OM-217 Page 1

SECTION 1 –  SAFETY PRECAUTIONS - READ BEFORE

USING

pom _nd_5/97

1-1.

Symbol Usage

Means Warning! Watch Out! There are possible hazards
with this procedure! The possible hazards are shown in
the adjoining symbols.

Y

Marks a special safety message.

.

Means “Note”; not safety related.

This group of symbols means Warning! Watch Out! possible
ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards.
Consult symbols and related instructions below for necessary actions
to avoid the hazards.

1-2.

Plasma Arc Cutting Hazards

Y

The symbols shown below are used throughout this manual to
call attention to and identify possible hazards. When you see
the symbol, watch out, and follow the related instructions to
avoid the hazard. The safety information given below is only
a summary of the more complete safety information found in
the Safety Standards listed in Section 1-4. Read and follow all
Safety Standards.

Y

Only qualified persons should install, operate, maintain, and
repair this unit.

Y

During operation, keep everybody, especially children, away.

CUTTING can cause fire or explosion.

Hot metal and sparks blow out from the cutting arc.
The flying sparks and hot metal, hot workpiece, and
hot equipment can cause fires and burns. Check
and be sure the area is safe before doing any cutting.

D

Protect yourself and others from flying sparks and hot metal.

D

Do not cut where flying sparks can strike flammable material.

D

Remove all flammables within 35 ft (10.7 m) of the cutting arc. If this
is not possible, tightly cover them with approved covers.

D

Be alert that sparks and hot materials from cutting can easily go
through small cracks and openings to adjacent areas.

D

Watch for fire, and keep a fire extinguisher nearby.

D

Be aware that cutting on a ceiling, floor, bulkhead, or partition can
cause fire on the hidden side.

D

Do not cut on closed containers such as tanks or drums.

D

Connect work cable to the work as close to the cutting area as prac-
tical to prevent cutting current from traveling long, possibly
unknown paths and causing electric shock and fire hazards.

D

Never cut containers with potentially flammable materials inside –
they must be emptied and properly cleaned first.

D

Do not cut in atmospheres containing explosive dust or vapors.

D

Do not cut pressurized cylinders, pipes, or vessels.

D

Do not cut containers that have held combustibles.

D

Wear oil-free protective garments such as leather gloves, heavy
shirt, cuffless trousers, high shoes, and a cap.

D

Do not locate unit on or over combustible surfaces.

D

Remove any combustibles, such as a butane lighter or matches,
from your person before doing any cutting.

Touching live electrical parts can cause fatal shocks
or  severe burns. The torch and work circuit are
electrically live whenever the output is on. The input
power circuit and machine internal circuits are also
live when power is on. Plasma arc cutting requires

higher voltages than welding to start and maintain the arc (200 to 400
volts dc are common), but also uses torches designed with safety
interlock systems which turn off the machine when the shield cup is
loosened or if tip touches electrode inside the nozzle. Incorrectly
installed or improperly grounded equipment is a hazard.

ELECTRIC SHOCK can kill.

D

Do not touch live electrical parts.

D

Wear dry, hole-free insulating gloves and body protection.

D

Insulate yourself from work and ground using dry insulating mats or
covers big enough to prevent any physical contact with the work or
ground.

D

Do not touch torch parts if in contact with the work or ground.

D

Turn off power before checking, cleaning, or changing torch parts.

D

Disconnect input power before installing or servicing this equip-
ment. Lockout/tagout input power according to OSHA CFR
1910.147 (see Safety Standards).

D

Properly install and ground this equipment according to its Owner’s
Manual and national, state, and local codes.

D

Check and be sure that input power cord ground wire is properly
connected to ground terminal in disconnect box or that cord plug is
connected to a properly grounded receptacle outlet – always verify
the supply ground.

D

When making input connections, attach proper grounding conduc-
tor first.

D

Frequently inspect input power cord for damage or bare wiring – re-
place cord immediately if damaged – bare wiring can kill.

D

Turn off all equipment when not in use.

D

Inspect and replace any worn or damaged torch cable leads.

D

Do not wrap torch cable around your body.

D

Ground the workpiece to a good electrical (earth) ground if required
by codes.

D

Use only well-maintained equipment. Repair or replace damaged
parts at once.

D

Wear a safety harness if working above floor level.

D

Keep all panels and covers securely in place.

Содержание Spectrum 1250

Страница 1: ...Visit our website at www MillerWelds com Processes Description Air Plasma Cutting and Gouging Air Plasma Cutter OM 217 168 808F October 1998 Spectrum 1000 And 1250 R...

Страница 2: ...ner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the works...

Страница 3: ...SECTION 3 INSTALLATION 12 3 1 Specifications 12 3 2 Duty Cycle And Overheating 13 3 3 Cutting Speed 13 3 4 Selecting A Location 14 3 5 Dimensions And Weight 15 3 6 Tipping 15 3 7 Connecting Work Clamp...

Страница 4: ...Directives 89 336 EEC 92 31 EEC Standards Arc Welding Equipment Plasma Cutting Systems prEN 50192 1995 Safety Requirements for Arc Welding Equipment part 1 EN 60974 1 1990 Arc Welding Equipment Part 1...

Страница 5: ...o not cut pressurized cylinders pipes or vessels D Do not cut containers that have held combustibles D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes...

Страница 6: ...D Read the Material Safety Data Sheets MSDSs and the manufac turer s instruction for metals to be cut coatings and cleaners D Work in a confined space only if it is well ventilated or while wearing an...

Страница 7: ...ot overload building wiring be sure power supply system is properly sized rated and protected to handle this unit STATIC ESD can damage PC boards D Put on grounded wrist strap BEFORE handling boards o...

Страница 8: ...0018 Cutting And Welding Processes NFPA Standard 51B from National Fire Protection Association Batterymarch Park Quincy MA 02269 1 5 EMF Information Considerations About Welding Or Cutting And The Eff...

Страница 9: ...nts qui ont d j re u des combustibles D Portez des v tements de protection exempts d huile tels que des gants en cuir une veste r sistante des pantalons sans revers des bottes et un cas que D Ne place...

Страница 10: ...a Sheets MSDS et les instructions du fabricant pour obtenir plus de renseignements sur les m taux couper les enrobages et les nettoyants D Travaillez dans un espace restreint uniquement s il est bien...

Страница 11: ...f rences avec les quipements de ra dio navigation et de communication les services de s curit et les ordinateurs D Demander seulement des personnes qualifi es familiaris es avec des quipements lectron...

Страница 12: ...sont complexes Cette d marche scientifique ne nous permet pas d tablirun tableau d ensemble coh rent Pire encore elle ne nous per met pas de tirer des conclusions finales concernant les risques ventu...

Страница 13: ...3 1 Wear dry insulating gloves Do not wear wet or damaged gloves 3 2 Protect yourself from electric shock by insulating yourself from work and ground 3 3 Disconnect input plug or power before working...

Страница 14: ...inside labels for connection points and procedures 3 Move jumper links as shown on inside label to match voltage at job site 4 Having a loop of extra length connect grounding conductor first 5 Connec...

Страница 15: ...n 3 4 S 174 462 A 3 EN 60974 1 X 80 100 30A 120V 100A 120V U0 270V I2 100A 80A U2 120V 120V 78A 64A IP 21S 50 Hz U1 V 220V I1 45A 37A 380V 41A 34A 415V 3 S 174 463 A 3 EN 60974 1 X 100 30A 120V 70A 12...

Страница 16: ...ifier IP Degree Of Protection Loose Shield Cup Torch Tip To Electrode Short Hz Hertz Air Gas Pressure Adjustment Work Low Air Pressure Light Nitrogen Gas Input Connection Adjust Air Gas Pressure SECTI...

Страница 17: ...duce amperage or duty cycle before cutting or gouging Y Exceeding duty cycle can damage unit and void warranty 70 Ampere Models 100 Duty Cycle At 70 Amperes Overheating 0 15 duty1 4 95 Ref ST 159 463...

Страница 18: ...opposite side of unit 6 Rating Label Non CE Models Only 7 Rating Label CE Models Only See Section 2 2 Use rating label to determine input power needs 8 Plate Label CE Models Only 9 Line Disconnect De...

Страница 19: ...C Length 20 in 508 mm C A 22 1 16 in 560 mm B 21 1 32 in 210 mm D C 1 1 32 in 26 mm E D 18 13 16 in 478 mm E 17 11 16 449 mm F 5 5 8 143 mm F G 1 1 8 29 mm H ST 159 464 B G Bottom Front H 7 16 in 11 m...

Страница 20: ...lose to cutting area as possible Use only clean dry air or nitro gen gas Do not use any other gas or combination of gases 2 Air Filter Regulator 3 Gas Air Inlet Opening 4 Hose 5 Teflon Tape Obtain hos...

Страница 21: ...l Connections 4 Jumper Link For remote output control remove jumper link between terminals 9 and 10 and reinstall between termi nals 8 and 9 as shown This dis ables front panel Output Control and enab...

Страница 22: ...212 65 389 119 413 126 Min Grounding Conductor Size In AWG Kcmil 8 10 10 6 6 10 10 Reference 1993 National Electrical Code NEC S 0092 J 50 Hertz Models 70 Ampere Model 100 Ampere Model Input Voltage 2...

Страница 23: ...ze of overcurrent protection using Section 3 9 Reinstall side panel Y Special installation may be required where gasoline or volatile liquids are present see NEC Article 511 or CEC Section 20 Tools Ne...

Страница 24: ...ction 5 3 7 Trigger Hold Switch To cut without holding torch trigger place switch up and begin cutting by pressing and releasing torch trigger To stop cutting press and release trigger When set in dow...

Страница 25: ...itions Each Use Check Torch Tip Electrode And Shield Cup Check Gas Air Pressure Every Week Check Shield Cup Shutdown System 3 Months Service Air Filter Regulator Replace Unreadable Labels Clean And Ti...

Страница 26: ...mer Control Board PC1 3 PC1 Fuse F1 4 PC1 Fuse F2 5 PC1 Fuse F4 6 Isolator Filter Board PC5 7 PC5 Fuse F1 Fuses on PC1 and PC5 protect the circuit boards from overload If any fuse opens Ready light go...

Страница 27: ...wn system once a week as shown 2 Torch To Tip Short Light Lights if a short exists between tip and electrode Check tip and elec trode see torch Owner s Manual 3 Temperature Light Lights if power sourc...

Страница 28: ...n or dress tungsten 2 Spark Gap Normal spark gap is 0 030 in 0 762 mm If adjustment is needed proceed as follows 3 Adjustment Screw Loosen screw Place gauge of proper thickness in spark gap 4 Pressure...

Страница 29: ...erminal Strip 1T 8 Connection Label 9 Torch Switch Leads For hand held torches refer to label to connect leads Reinstall side panel 10 Nut 11 Hose Clamp For machine held torches tighten nut and clamp...

Страница 30: ...on timer control board PC1 and isolator filter board PC5 see Section 5 2 Check for proper torch connections see torch Owner s Manual No gas air flow Power light on Ready light off Trouble lights off...

Страница 31: ...k for sufficient gas air supply pressure and correct gas air pressure adjustment see Section 4 1 Have Factory Authorized Service Agent check reed switch RS1 high air solenoid AS2 and air circuitry Fan...

Страница 32: ...OM 217 Page 28 SECTION 6 ELECTRICAL DIAGRAMS Figure 6 1 Circuit Diagram For 60 Hertz Power Sources SC 183 062 A...

Страница 33: ...OM 217 Page 29 Figure 6 2 Circuit Diagram For 50 Hertz Power Sources SC 176 919 A...

Страница 34: ...ces Of High Frequency Radiation From Incorrect Installation 50 ft 15 m S 0754 Sources Of Direct High Frequency Radiation 1 High FrequencySource Plasma Arc Cutting Power Source 2 Cables 3 Torch 4 Work...

Страница 35: ...d water pipes every 50 ft 15 m 7 External Power Or Telephone Lines Locate high frequency source at least 50 ft 15 m away from power and phone lines 8 Grounding Rod Consult the National Electrical Code...

Страница 36: ...TS LIST 1 Figure 8 1 Main Assembly ST 800 934 B 3 2 4 5 6 7 8 Fig 8 4 9 10 11 12 13 14 15 16 17 18 19 Fig 8 3 22 21 20 34 33 32 31 30 29 28 27 26 25 23 24 35 36 37 Fig 8 2 38 39 Hardware is common and...

Страница 37: ...4 CONNECTOR SOCKETS consisting of 1 113 746 CONNECTOR rect skt 24 18ga 4 15 168 850 FRAME center base 1 16 T2 174 308 TRANSFORMER kVA 1 3 24 24 200 230 460 1 16 T2 174 304 TRANSFORMER kVA 1 3 24 24 23...

Страница 38: ...32 161 860 HOSE SAE 250 ID x 500 OD 1 33 161 308 FITTING brs barbed M 1 4tbg x 1 4NPT 059 ID 1 34 132 753 HOSE air 27 in 1 35 168 851 BASE 1 36 Z1 140 118 STABILIZER 1000 models 1 36 Z1 139 709 STABIL...

Страница 39: ...s 28V snap mtg 1 7 R1 035 897 POTENTIOMETER CP std slot 1 T 2W 1K linear 1 8 S1 111 997 SWITCH rocker SPST 10A 250VAC 1 9 110 375 STAND OFF SUPPORT PC card No 6 screw 16 10 PC1 188 870 CIRCUIT CARD co...

Страница 40: ...113 746 CONNECTOR rect skt 24 18ga Molex 39 00 0038 2 PLG12 115 092 CONNECTOR SOCKETS consisting of 1 113 746 CONNECTOR rect skt 24 18ga Molex 39 00 0038 8 PLG13 115 093 CONNECTOR SOCKETS consisting...

Страница 41: ...0 160psi 1 4NPT 1 12 188 962 HOSE vinyl braided 125 ID x 312 OD 1 13 015 733 FITTING pipe brs nipple L 1 4NPT x 2 000 1 14 602 963 FITTING pipe brs coupling 1 4NPT 1 15 044 426 CONNECTOR clamp cable...

Страница 42: ...ng 2 13 T4 162 884 COIL HF coupling 1 14 C3 16 096 761 CAPACITOR mica 002uf 10000V 2 15 010 886 STRIP conductor 2 16 T3 074 398 TRANSFORMER high voltage 115V pri 3600V sec 30mA 1 17 103 947 TUBING stl...

Страница 43: ...OM 217 Page 39 Notes...

Страница 44: ...OM 217 Page 40 Notes...

Страница 45: ...OM 217 Page 41 Notes...

Страница 46: ...OM 217 Page 42 Notes...

Страница 47: ...ered by the manufacturer s warranty if any 2 Consumable components such as contact tips cutting nozzles contactors brushes slip rings relays or parts that fail due to normal wear 3 Equipment that has...

Страница 48: ...ss City State Zip Please complete and retain with your personal records Always provide Model Name and Serial Style Number Contact your Distributor for To locate distributor nearest you call 1 800 4 A...

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