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OM-193 267 Page 35

SECTION 6

−

MAINTENANCE AND TROUBLESHOOTING

Disconnect power

before maintaining.

Maintain more often
during severe conditions.

6-1. Routine Maintenance

3 Months

Replace

damaged or

unreadable

label.

Repair or

replace

cracked

cables.

Replace

cracked

torch body.

Repair or

replace cracked

cables and cords.

6 Months

Clean and

tighten weld

terminals.

Blow out

inside.

6-2. Blowing Out Inside of Unit

Do not remove case when

blowing out inside of unit.

To blow out unit, direct airflow

through front and back louvers as

shown.

802 314

Содержание Invision 456MP

Страница 1: ...10 Processes Processes MIG GMAW and Pulsed MIG GMAW P Welding Flux Cored FCAW Welding Description Invision 456MP 230 460 And 575 Volt Models R Stick SMAW Welding File MIG GMAW Visit our website at www...

Страница 2: ...tinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...14 Receptacle Information 15 3 9 115 Volts AC Duplex Receptacle and Circuit Breakers 16 3 10 Electrical Service Guide 16 3 11 Selecting Input Voltage 17 3 12 Connecting Input Power 18 SECTION 4 OPERA...

Страница 4: ......

Страница 5: ...cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in...

Страница 6: ...s they are properly prepared according to AWS F4 1 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the...

Страница 7: ...ans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards for maintenance as necessary D Reinstall doors panels cove...

Страница 8: ...York NY 10036 8002 phone 212 642 4900 website www ansi org Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association P O Box 91...

Страница 9: ...source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D autres consignes de s curit sont n cessaires dans les condi tions suivante...

Страница 10: ...de protection Le soudage effectu sur des conteneurs ferm s tel que des r servoirs tambours ou des conduites peu provoquer leur clatement Des tincelles peuven tre projet es de l arc de soudure La proje...

Страница 11: ...e pour usage ult rieur D Utiliser les quipements corrects les bonnes proc dures et suffi samment de personnes pour soulever et d placer les bouteilles D Lire et suivre les instructions sur les bouteil...

Страница 12: ...de provoquer des interf rences D L nergie lectromagn tique risque de provo quer des interf rences pour l quipement lec tronique sensible tel que les ordinateurs et l quipement command par ordinateur t...

Страница 13: ...O Box 371954 Pittsburgh PA 15250 7954 t l phone 1 866 512 1800 il y a 10 bureaux r gionaux le t l pho ne de la r gion 5 Chicago est 312 353 2220 site Internet www osha gov 2 6 Information EMF Consid r...

Страница 14: ...OM 193 267 Page 10...

Страница 15: ...12 21 2 0 06 24 3 0 12 19 2 0 04 19 0 0 07 While idling 3 2 Duty Cycle and Overheating Duty Cycle is percentage of 10 min utes that unit can weld at rated load without overheating If unit overheats th...

Страница 16: ...her settings fall be tween curves shown 181 562 216 408 A A CV Mode B CC Mode 3 4 Dimensions and Weight Hole Layout Dimensions A F A 14 21 64 in 363 9 mm A B 20 3 4 in 527 1 mm 28 in C 23 27 64 in 594...

Страница 17: ...Hand Cart Use cart or similar device to move unit 4 Rating Label Use rating label to determine input power needs 5 Line Disconnect Device Locate unit near correct input power supply Special installat...

Страница 18: ...0 4 20 4 20 3 30 2 35 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2 ea 2 0...

Страница 19: ...ween Incorrect Installation 1 weld cable terminal and copper bar 3 8 Remote 14 Receptacle Information Socket Socket Information 24 VOLTS AC A 24 volts ac Protected by circuit breaker CB2 A J Ref 802 3...

Страница 20: ...side this range output may not be be available Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard These recommenda tions are for a dedicated...

Страница 21: ...voltage selected in unit Changing selection is only neces sary if selected value does not match available input voltage 2 Relinking Board PC6 3 Mounting Screws 4 Receptacle RC8 Connection For 230 VAC...

Страница 22: ...th ground conductor must be 26 inches 660 mm long to wrap around ground current sen sor Note that ground conductor must be insulated between strain relief and ground terminal Insert input and groundin...

Страница 23: ...see Section 4 2 4 Ammeter Light Lights when display beneath is indicating amperage 5 Trim Indicator Light Lights when display beneath is indicating trim 6 Output Adjust Control Controls various output...

Страница 24: ...50 Actual Volts Actual Amps V A 24 5 250 Stick Contactor Remote Blank Preset Amps V A 85 Actual Volts Actual Amps V A 24 5 85 Stick Contactor ON Actual Volts OCV Preset Amps V A 80 0 85 Actual Volts A...

Страница 25: ...k welding mode Voltage preset display for MIG welding mode Display while welding Preset trim display for Pulse welding mode Preset pulses per second PPS display for Manual Pulse welding mode Values sh...

Страница 26: ...e pulsed MIG CC control Mig control functions as a remote voltage control Stick unit is placed in CC mode for SMAW welding Synergic Pulser programs that use factory entered values are used to control...

Страница 27: ...control provides volt age control Select top line of display and press Increment or Decrement button un til MIG is displayed Select Induc tance line and use Increment or Decrement button to set induc...

Страница 28: ...t or Decrement button to access each program and the three modes as desired Select the fourth line and press Increment or Decre ment button to define each option On accessible or Off not accessi ble P...

Страница 29: ...ive Or Non Adaptive Adaptive Pulse frequency is automatically regulated to maintain a constant arc length regardless of changes in wire stickout Non Adaptive Constant pulse frequency is main tained re...

Страница 30: ...OM 193 267 Page 26 4 8 How Manual Pulsed MIG Waveform Components Affect Arc and Burn Off Rate...

Страница 31: ...must be tested as to its suitability for the application 5 1 Overview of Programs Program Wire Type Wire Size Shielding Gas IPM Min IPM Max 1 Steel 035 in Ar CO2 80 750 2 Steel 045 in Ar CO2 80 750 3...

Страница 32: ...458 549 70 472 124 140 2 20 472 616 80 487 129 150 2 26 487 683 90 501 134 160 2 32 501 750 100 510 138 165 2 37 511 Program 2 045 ER70S 3 Mild Steel Recommended Gases Argon CO2 Gases Argon CO2 mixes...

Страница 33: ...kground Amp Freq Pulse Width Starting Amps 60 0 458 51 60 2 42 674 94 10 489 82 81 2 62 688 128 20 512 110 102 2 80 702 162 30 527 134 120 2 92 716 196 40 541 155 138 3 04 730 230 50 557 176 156 3 17...

Страница 34: ...PM Trim Peak Amp Background Amp Freq Pulse Width Starting Amps 240 0 157 42 35 2 05 402 300 10 160 61 40 2 10 451 360 20 181 80 60 2 17 451 420 30 218 101 75 2 30 451 480 40 244 112 90 2 40 501 540 50...

Страница 35: ...Starting Amps 350 0 200 65 54 1 90 451 400 10 216 72 66 1 95 451 450 20 230 80 78 2 00 451 500 30 242 87 88 2 05 501 550 40 251 94 96 2 10 501 600 50 261 101 104 2 17 501 650 60 272 108 112 2 24 501 7...

Страница 36: ...rting Amps 120 0 254 37 40 2 85 501 175 10 287 49 54 2 96 501 230 20 312 61 68 3 08 511 285 30 331 72 77 3 20 522 340 40 348 84 89 3 32 532 395 50 360 91 99 3 40 543 450 60 374 98 108 3 48 554 505 70...

Страница 37: ...ing Amps 100 0 376 42 60 1 70 476 165 10 409 51 95 1 80 511 230 20 440 65 115 1 90 540 295 30 465 75 140 1 95 568 360 40 480 82 155 2 00 582 425 50 496 89 170 2 10 596 490 60 512 96 185 2 20 614 555 7...

Страница 38: ...Amp Freq Pulse Width Starting Amps 50 0 451 37 38 2 10 674 95 10 498 70 68 2 30 705 140 20 515 91 90 2 40 741 185 30 527 120 112 2 50 772 230 40 541 150 132 2 60 800 275 50 552 171 150 2 75 800 320 6...

Страница 39: ...3 Months Replace damagedor unreadable label Repair or replace cracked cables Replace cracked torch body Repair or replace cracked cables and cords 6 Months Clean and tighten weld terminals Blow out in...

Страница 40: ...the screw terminals on PC6 as shown until voltage drops to near 0 zero volts Proceed with job inside unit Rein stall right side panel when finished Tools Needed 5 16 in 802 314 Ref 802 315 1 Significa...

Страница 41: ...r Measure the dc voltage across the screw terminals on PC2 as shown until voltage drops to near 0 zero volts Proceed with job inside unit Rein stall right side panel when finished Tools Needed 5 16 in...

Страница 42: ...has overheated The unit has shut down to allow the fan to cool it see Section 3 2 Operation will contin ue when the unit has cooled 6 Help 6 Display Indicates that the input voltage is too low and the...

Страница 43: ...witch in On position see Section 3 12 Check and replace line fuse s if necessary or reset circuit breaker see Section 3 12 Check for proper input power connections see Section 3 12 No weld output mete...

Страница 44: ...OM 193 267 Page 40 SECTION 7 ELECTRICAL DIAGRAM Figure 7 1 Circuit Diagram For Welding Power Source 230 460 Volt Models...

Страница 45: ...OM 193 267 Page 41 193 264 A...

Страница 46: ...OM 193 267 Page 42 Figure 7 2 Circuit Diagram For Welding Power Source 575 Volt Models...

Страница 47: ...OM 193 267 Page 43 206 318 A...

Страница 48: ...OM 193 267 Page 44 SECTION 8 PARTS LIST Hardware is common and not available unless listed 802 316 B Figure 8 1 Complete Assembly...

Страница 49: ...179 847 Plate Identification Order By Model Serial Number 1 217 297 Cover Receptacle Weatherproof Duplex Rcpt 1 20 179 899 Panel Rear 1 181 181 Label Warning Electric Shock 1 21 185 373 Switch Reed 2...

Страница 50: ...pacitor Assy 2 61 D1 4 201 531 Kit Diode Ultra Fast Recovery 4 62 179 826 Insulator Rectifier 1 63 179 902 Windtunnel Lh 1 179 276 Bushing Snap In Nyl 1 000 X 1 375Mtg Hole 2 64 183 827 Bus Bar Output...

Страница 51: ...nduction Heating Coils and Blankets Cables and Non Electronic Controls APT SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers...

Страница 52: ...retain with your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal...

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