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OM-188 414 Page 2

Arc rays from the welding process produce intense
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks fly off from the
weld.

ARC RAYS can burn eyes and skin.

D

Wear a welding helmet fitted with a proper shade of filter to protect
your face and eyes when welding or watching (see ANSI Z49.1
and Z87.1 listed in Safety Standards).

D

Wear approved safety glasses with side shields under your
helmet.

D

Use protective screens or barriers to protect others from flash and
glare; warn others not to watch the arc.

D

Wear protective clothing made from durable, flame-resistant mate-
rial (leather and wool) and foot protection.

Welding on closed containers, such as tanks,
drums, or pipes, can cause them to blow up. Sparks
can fly off from the welding arc. The flying sparks, hot
workpiece, and hot equipment can cause fires and

burns. Accidental contact of electrode to metal objects can cause
sparks, explosion, overheating, or fire. Check and be sure the area is
safe before doing any welding.

WELDING can cause fire or explosion.

D

Protect yourself and others from flying sparks and hot metal.

D

Do not weld where flying sparks can strike flammable material.

D

Remove all flammables within 35 ft (10.7 m) of the welding arc. If
this is not possible, tightly cover them with approved covers.

D

Be alert that welding sparks and hot materials from welding can
easily go through small cracks and openings to adjacent areas.

D

Watch for fire, and keep a fire extinguisher nearby.

D

Be aware that welding on a ceiling, floor, bulkhead, or partition can
cause fire on the hidden side.

D

Do not weld on closed containers such as tanks, drums, or pipes,
unless they are properly prepared according to AWS F4.1 (see
Safety Standards).

D

Connect work cable to the work as close to the welding area as
practical to prevent welding current from traveling long, possibly
unknown paths and causing electric shock and fire hazards.

D

Do not use welder to thaw frozen pipes.

D

Remove stick electrode from holder or cut off welding wire at
contact tip when not in use.

D

Wear oil-free protective garments such as leather gloves, heavy
shirt, cuffless trousers, high shoes, and a cap.

D

Remove any combustibles, such as a butane lighter or matches,
from your person before doing any welding.

FLYING METAL can injure eyes.

D

Welding, chipping, wire brushing, and grinding
cause sparks and flying metal. As welds cool,
they can throw off slag.

D

Wear approved safety glasses with side
shields even under your welding helmet.

BUILDUP OF GAS can injure or kill.

D

Shut off shielding gas supply when not in use.

D

Always ventilate confined spaces or use
approved air-supplied respirator.

HOT PARTS can cause severe burns.

D

Do not touch hot parts bare handed.

D

Allow cooling period before working on gun or
torch.

MAGNETIC FIELDS

 can affect pacemakers.

D

Pacemaker wearers keep away.

D

Wearers should consult their doctor before
going near arc welding, gouging, or spot
welding operations.

NOISE can damage hearing.

Noise from some processes or equipment can
damage hearing.

D

Wear approved ear protection if noise level is
high.

Shielding gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode. Since
gas cylinders are normally part of the welding
process, be sure to treat them carefully.

CYLINDERS can explode if damaged.

D

Protect compressed gas cylinders from excessive heat, mechani-
cal shocks, slag, open flames, sparks, and arcs.

D

Install cylinders in an upright position by securing to a stationary
support or cylinder rack to prevent falling or tipping.

D

Keep cylinders away from any welding or other electrical circuits.

D

Never drape a welding torch over a gas cylinder.

D

Never allow a welding electrode to touch any cylinder.

D

Never weld on a pressurized cylinder – explosion will result.

D

Use only correct shielding gas cylinders, regulators, hoses, and fit-
tings designed for the specific application; maintain them and
associated parts in good condition.

D

Turn face away from valve outlet when opening cylinder valve.

D

Keep protective cap in place over valve except when cylinder is in
use or connected for use.

D

Read and follow instructions on compressed gas cylinders,
associated equipment, and CGA publication P-1 listed in Safety
Standards.

Содержание INTEGRA 201

Страница 1: ...s INTEGRA 201 241 OM 188 414C January 2000 Effective with serial number 165 748 Description MIG GMAW Welding Flux Cored FCAW Welding Arc Welding Power Source and Wire Feeder Visit our website at www M...

Страница 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Страница 3: ...2 3 Volt Ampere Curves 6 2 4 Installing Gas Supply 6 2 5 Installing Drive Roll and Wire Inlet Guide 7 2 6 Installing Wire Spool and Adjusting Hub Tension 7 2 7 Electrical Service Guide 7 2 8 Selecting...

Страница 4: ...ty Directives 89 336 EEC Low Voltage 73 23 EEC Machinery Directives 89 392 EEC And their amendments 91 368 EEC 93 31 EEC 93 44 EEC 93 68 EEC Standards Electromagnetic compatibility EMC Product standar...

Страница 5: ...r that cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input powe...

Страница 6: ...welding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane lig...

Страница 7: ...maintained D Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC WELDING can cau...

Страница 8: ...is a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to e...

Страница 9: ...utes Welding 6 Minutes Resting 6 Minutes Welding 4 Minutes Resting Duty Cycle is percentage of 10 min utes that unit can weld at rated load without overheating If unit overheats thermostat s opens out...

Страница 10: ...1 dwg 802004 802003 2 4 Installing Gas Supply Ref ST 148 265 B Ref ST 149 827 B Ref ST 158 697 A 2 CO2 Gas 1 Argon Gas OR 3 Chain gas cylinder to running gear wall or other stationary support so cylin...

Страница 11: ...1 3 5 2 6 Installing Wire Spool and Adjusting Hub Tension ST 072573 B When a slight force is needed to turn spool tension is set 15 16 in Tools Needed 2 7 Electrical Service Guide 201 241 Input Voltag...

Страница 12: ...persons make this installation 1 Rating Label Supply correct input power ST 801 721 18 in 457 mm for airflow GND PE Connect First L1 L2 GND PE 1 I 0 S 2 9 Installing Work Clamp 1 Wire Feeder Connectio...

Страница 13: ...OPERATION 3 1 Controls 1 Handle 2 Wire Speed Control 3 Pilot Light 4 Spot Timer 5 Optional Amperage and Volt meter 6 Power Switch 7 Thermal Overload Pilot Light 8 10 Position Voltage Control 9 Torch...

Страница 14: ...eld cable Clean and tighten weld terminals 6 Months Blow out or vacuum inside during heavy service clean monthly OR 4 2 Circuit Breaker CB1 1 Circuit Breaker CB1 If CB1 opens wire feeding stops 2 Driv...

Страница 15: ...ooled see Section 2 2 An overload condition occurred Release gun trigger see Section 4 3 Low weld output Connect unit to proper input voltage or check for low line voltage see Section 2 8 No wire feed...

Страница 16: ...OM 188 414 Page 12 SECTION 5 ELECTRICAL DIAGRAM L N 5 1 INTEGRA 201 cod 956 142 275 5 2 INTEGRA 241 cod 956 142 211 L N 10 0 10 0 JACK FEM cod 956 142 211 BLACK NERO ROSSO RED...

Страница 17: ...00151187 PV 0 0 18 1 2 116122284 UV 0 0 14 1 3 156087017 2 4 156009067 2 6 056054064 VS 0 0 13 2 7 116005165 DZ 0 0 25 1 8 150005001 1 9 156011002 2 10 116005316 UV 0 0 17 1 11 156012109 UV 0 0 21 1 1...

Страница 18: ...M 057010048 QF 0 23 1 1 16 F1 056092039 FZ 4 0 5 1 1 17 000046432 OL 0 0 14 1 1 18 156018033 1 1 19 156009079 1 1 20 156022064 GF 1 0 4 1 1 21 156009075 GF 1 0 2 1 1 22 000010191 FU 1 0 6 4 4 23 0000...

Страница 19: ...essories These items are covered by the manufacturer s warranty if any 2 Equipment that has been modified by any party other than Miller or equipment that has been improperly installed improperly oper...

Страница 20: ...e 414 735 4505 USA Canada FAX 920 735 4134 International FAX 920 735 4125 European Headquarters United Kingdom Phone 44 0 1204 593493 FAX 44 0 1204 598066 Miller Europe Italy Phone 39 0 2982901 Model...

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