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OM-188 414 Page 3

1-3.

Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

D

Do not install or place unit on, over, or near
combustible surfaces.

D

Do not install unit near flammables.

D

Do not overload building wiring – be sure power supply system is
properly sized, rated, and protected to handle this unit.

FALLING UNIT can cause injury.

D

Use lifting eye to lift unit only, NOT running
gear, gas cylinders, or any other accessories.

D

Use equipment of adequate capacity to lift and
support unit.

D

If using lift forks to move unit, be sure forks are
long enough to extend beyond opposite side of
unit.

OVERUSE can cause OVERHEATING

D

Allow cooling period; follow rated duty cycle.

D

Reduce current or reduce duty cycle before
starting to weld again.

D

Do not block or filter airflow to unit.

STATIC (ESD) can damage PC  boards.

D

Put on grounded wrist strap BEFORE handling
boards or parts.

D

Use proper static-proof bags and boxes to
store, move, or ship PC boards.

MOVING PARTS can cause injury.

D

Keep away from moving parts.

D

Keep away from pinch points such as drive
rolls.

WELDING WIRE can cause injury.

D

Do not press gun trigger until instructed to do
so.

D

Do not point gun toward any part of the body,
other people, or any metal when threading
welding wire.

MOVING PARTS can cause injury.

D

Keep away from moving parts such as fans.

D

Keep all doors, panels, covers, and guards
closed and securely in place.

H.F. RADIATION can cause interference.

D

High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.

D

Have only qualified persons familiar with
electronic equipment perform this installation.

D

The user is responsible for having a qualified electrician prompt-
ly correct any interference problem resulting from the installa-
tion.

D

If notified by the FCC about interference, stop using the
equipment at once.

D

Have the installation regularly checked and maintained.

D

Keep high-frequency source doors and panels tightly shut, keep
spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.

ARC WELDING can cause interference.

D

Electromagnetic energy can interfere with
sensitive electronic equipment such as
computers and computer-driven equipment
such as robots.

D

Be sure all equipment in the welding area is
electromagnetically compatible.

D

To reduce possible interference, keep weld cables as short as
possible, close together, and down low, such as on the floor.

D

Locate welding operation 100 meters from any sensitive elec-
tronic equipment.

D

Be sure this welding machine is installed and grounded
according to this manual.

D

If interference still occurs, the user must take extra measures
such as moving the welding machine, using shielded cables,
using line filters, or shielding the work area.

1-4.

Principal Safety Standards

Safety in Welding and Cutting, ANSI Standard Z49.1, from American
Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126
Safety and Health Standards, OSHA 29 CFR 1910, from Superinten-
dent of Documents, U.S. Government Printing Office, Washington, D.C.
20402.
Recommended Safe Practices for the Preparation for Welding and Cut-
ting of Containers That Have Held Hazardous Substances
, American
Welding Society Standard AWS F4.1, from American Welding Society,
550 N.W. LeJeune Rd, Miami, FL 33126
National Electrical Code, NFPA Standard 70, from National Fire Protec-
tion Association, Batterymarch Park, Quincy, MA 02269.

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 1235 Jefferson Davis Highway,
Suite 501, Arlington, VA 22202.
Code for Safety in Welding and Cutting, CSA Standard W117.2, from
Canadian Standards Association, Standards Sales, 178 Rexdale
Boulevard, Rexdale, Ontario, Canada M9W 1R3.
Safe Practices For Occupation And Educational Eye And Face
Protection
, ANSI Standard Z87.1, from American National Standards
Institute, 1430 Broadway, New York, NY 10018.
Cutting And Welding Processes, NFPA Standard 51B, from National
Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

Содержание INTEGRA 201

Страница 1: ...s INTEGRA 201 241 OM 188 414C January 2000 Effective with serial number 165 748 Description MIG GMAW Welding Flux Cored FCAW Welding Arc Welding Power Source and Wire Feeder Visit our website at www M...

Страница 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Страница 3: ...2 3 Volt Ampere Curves 6 2 4 Installing Gas Supply 6 2 5 Installing Drive Roll and Wire Inlet Guide 7 2 6 Installing Wire Spool and Adjusting Hub Tension 7 2 7 Electrical Service Guide 7 2 8 Selecting...

Страница 4: ...ty Directives 89 336 EEC Low Voltage 73 23 EEC Machinery Directives 89 392 EEC And their amendments 91 368 EEC 93 31 EEC 93 44 EEC 93 68 EEC Standards Electromagnetic compatibility EMC Product standar...

Страница 5: ...r that cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input powe...

Страница 6: ...welding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane lig...

Страница 7: ...maintained D Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC WELDING can cau...

Страница 8: ...is a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to e...

Страница 9: ...utes Welding 6 Minutes Resting 6 Minutes Welding 4 Minutes Resting Duty Cycle is percentage of 10 min utes that unit can weld at rated load without overheating If unit overheats thermostat s opens out...

Страница 10: ...1 dwg 802004 802003 2 4 Installing Gas Supply Ref ST 148 265 B Ref ST 149 827 B Ref ST 158 697 A 2 CO2 Gas 1 Argon Gas OR 3 Chain gas cylinder to running gear wall or other stationary support so cylin...

Страница 11: ...1 3 5 2 6 Installing Wire Spool and Adjusting Hub Tension ST 072573 B When a slight force is needed to turn spool tension is set 15 16 in Tools Needed 2 7 Electrical Service Guide 201 241 Input Voltag...

Страница 12: ...persons make this installation 1 Rating Label Supply correct input power ST 801 721 18 in 457 mm for airflow GND PE Connect First L1 L2 GND PE 1 I 0 S 2 9 Installing Work Clamp 1 Wire Feeder Connectio...

Страница 13: ...OPERATION 3 1 Controls 1 Handle 2 Wire Speed Control 3 Pilot Light 4 Spot Timer 5 Optional Amperage and Volt meter 6 Power Switch 7 Thermal Overload Pilot Light 8 10 Position Voltage Control 9 Torch...

Страница 14: ...eld cable Clean and tighten weld terminals 6 Months Blow out or vacuum inside during heavy service clean monthly OR 4 2 Circuit Breaker CB1 1 Circuit Breaker CB1 If CB1 opens wire feeding stops 2 Driv...

Страница 15: ...ooled see Section 2 2 An overload condition occurred Release gun trigger see Section 4 3 Low weld output Connect unit to proper input voltage or check for low line voltage see Section 2 8 No wire feed...

Страница 16: ...OM 188 414 Page 12 SECTION 5 ELECTRICAL DIAGRAM L N 5 1 INTEGRA 201 cod 956 142 275 5 2 INTEGRA 241 cod 956 142 211 L N 10 0 10 0 JACK FEM cod 956 142 211 BLACK NERO ROSSO RED...

Страница 17: ...00151187 PV 0 0 18 1 2 116122284 UV 0 0 14 1 3 156087017 2 4 156009067 2 6 056054064 VS 0 0 13 2 7 116005165 DZ 0 0 25 1 8 150005001 1 9 156011002 2 10 116005316 UV 0 0 17 1 11 156012109 UV 0 0 21 1 1...

Страница 18: ...M 057010048 QF 0 23 1 1 16 F1 056092039 FZ 4 0 5 1 1 17 000046432 OL 0 0 14 1 1 18 156018033 1 1 19 156009079 1 1 20 156022064 GF 1 0 4 1 1 21 156009075 GF 1 0 2 1 1 22 000010191 FU 1 0 6 4 4 23 0000...

Страница 19: ...essories These items are covered by the manufacturer s warranty if any 2 Equipment that has been modified by any party other than Miller or equipment that has been improperly installed improperly oper...

Страница 20: ...e 414 735 4505 USA Canada FAX 920 735 4134 International FAX 920 735 4125 European Headquarters United Kingdom Phone 44 0 1204 593493 FAX 44 0 1204 598066 Miller Europe Italy Phone 39 0 2982901 Model...

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