background image

Warranty Questions?

Call

1-800-4-A-MILLER

for your local

Miller distributor.

miller_warr 2006

01

Your distributor also gives

you ...

Service

You always get the fast,

reliable response you

need. Most replacement

parts can be in your

hands in 24 hours.

Support

Need fast answers to the

tough welding questions?

Contact your distributor.

The expertise of the

distributor and Miller is

there to help you, every

step of the way.

Effective January 1, 2006

(Equipment with a serial number preface of “LG” or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

guarantees or warranties expressed or implied.

LIMITED WARRANTY 

 Subject to the terms and conditions

below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to

its original retail purchaser that new Miller equipment sold after

the effective date of this limited warranty is free of defects in

material and workmanship at the time it is shipped by Miller. THIS

WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE

WARRANTIES OF MERCHANTABILITY AND FITNESS.
Within the warranty periods listed below, Miller will repair or

replace any warranted parts or components that fail due to such

defects in material or workmanship. Miller must be notified in

writing within thirty (30) days of such defect or failure, at which

time Miller will provide instructions on the warranty claim

procedures to be followed.
Miller shall honor warranty claims on warranted equipment listed

below in the event of such a failure within the warranty time

periods. All warranty time periods start on the date that the

equipment was delivered to the original retail purchaser, or one

year after the equipment is sent to a North American distributor

or eighteen months after the equipment is sent to an

International distributor.
1.

5 Years Parts — 3 Years Labor

* Original main power rectifiers

2.

3 Years — Parts and Labor

* Transformer/Rectifier Power Sources
* Plasma Arc Cutting Power Sources
* Process Controllers
* Semi-Automatic and Automatic Wire Feeders
* Inverter Power Sources (Unless Otherwise Stated)
* Water Coolant Systems (Integrated)
* Intellitig
* Engine Driven Welding Generators

(NOTE: Engines are warranted separately by the

engine manufacturer.)

3.

1 Year — Parts and Labor Unless Specified

* Motor Driven Guns (w/exception of Spoolmate

Spoolguns)

* Positioners and Controllers
* Automatic Motion Devices
* RFCS Foot Controls
* Induction Heating Power Sources, Coolers, and

Electronic

Controls/Recorders

* Water Coolant Systems (Non-Integrated)
* Flowgauge and Flowmeter Regulators (No Labor)
* HF Units
* Grids
* Spot Welders
* Load Banks
* Arc Stud Power Sources & Arc Stud Guns
* Racks
* Running Gear/Trailers
* Plasma Cutting Torches (except APT & SAF

Models)

* Field Options

(NOTE: Field options are covered under True Blue

®

for the remaining warranty period of the product they

are installed in, or for a minimum of one year —

whichever is greater.)

* Bernard-Branded Mig Guns (No Labor)
* Weldcraft-Branded TIG Torches (No Labor)
* Subarc Wire Drive Assemblies

4.

6 Months — Batteries

5.

90 Days — Parts

* MIG Guns/TIG Torches and Subarc (SAW) Guns

* Induction Heating Coils and Blankets, Cables, and

Non-Electronic Controls

* APT & SAF Model Plasma Cutting Torches
* Remote Controls
* Accessory (Kits)
* Replacement Parts (No labor)
* Spoolmate Spoolguns
* Canvas Covers

Miller’s True Blue

®

 Limited Warranty shall not apply to:

1.

Consumable components; such as contact tips,

cutting nozzles, contactors, brushes, slip rings, relays

or parts that fail due to normal wear. (Exception:

brushes, slip rings, and relays are covered on Bobcat,

Trailblazer, and Legend models.)

2.

Items furnished by Miller, but manufactured by others, such

as engines or trade accessories. These items are covered

by the manufacturer’s warranty, if any.

3.

Equipment that has been modified by any party other than

Miller, or equipment that has been improperly installed,

improperly operated or misused based upon industry

standards, or equipment which has not had reasonable and

necessary maintenance, or equipment which has been

used for operation outside of the specifications for the

equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND

USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS

TRAINED AND EXPERIENCED IN THE USE AND

MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the

exclusive remedies shall be, at Miller’s option: (1) repair; or (2)

replacement; or, where authorized in writing by Miller in

appropriate cases, (3) the reasonable cost of repair or

replacement at an authorized Miller service station; or (4)

payment of or credit for the purchase price (less reasonable

depreciation based upon actual use) upon return of the goods at

customer’s risk and expense. Miller’s option of repair or

replacement will be F.O.B., Factory at Appleton, Wisconsin, or

F.O.B. at a Miller authorized service facility as determined by

Miller. Therefore no compensation or reimbursement for

transportation costs of any kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES

PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE

REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR

DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR

CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF

PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY

OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND

ANY IMPLIED WARRANTY, GUARANTY OR

REPRESENTATION AS TO PERFORMANCE, AND ANY

REMEDY FOR BREACH OF CONTRACT TORT OR ANY

OTHER LEGAL THEORY WHICH, BUT FOR THIS

PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION

OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING,

INCLUDING ANY IMPLIED WARRANTY OF

MERCHANTABILITY OR FITNESS FOR PARTICULAR

PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT

FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED

BY MILLER.

Some states in the U.S.A. do not allow limitations of how long an

implied warranty lasts, or the exclusion of incidental, indirect,

special or consequential damages, so the above limitation or

exclusion may not apply to you. This warranty provides specific

legal rights, and other rights may be available, but may vary from

state to state.
In Canada, legislation in some provinces provides for certain

additional warranties or remedies other than as stated herein,

and to the extent that they may not be waived, the limitations and

exclusions set out above may not apply. This Limited Warranty

provides specific legal rights, and other rights may be available,

but may vary from province to province.

 

Содержание DS-75D12 Swingarc

Страница 1: ...OM 230 300A 2006 09 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Gas and Self Shielding Submerged SAW Welding Wire Feeder Use with CV Power Sources DS 75S D Swingarc File MIG GMAW V...

Страница 2: ...tinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...ng Wire Guide Extension 11 4 5 Installing Guard 11 4 6 Equipment Connection Diagram 12 4 7 Control Box Connections 13 4 8 14 Pin Plug Information 13 4 9 Removing Safety Collar And Adjusting Boom 14 4...

Страница 4: ......

Страница 5: ...0 147 see Safety Standards D Properly install and ground this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that inpu...

Страница 6: ...mbustibles such as a butane lighter or matches from your person before doing any welding D Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguishe...

Страница 7: ...es computers and communicationsequipment D Have only qualified persons familiar with electronic equipment perform this installation D The user is responsible for having a qualified electrician prompt...

Страница 8: ...Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent...

Страница 9: ...la norme OSHA 29 CFR 1910 147 voir normes de s curit D Installer le poste correctement et le mettre la terre convenablement selon les consignes du manuel de l op rateur et les normes nationales provin...

Страница 10: ...es poches telles qu un allumeur au butane ou des allumettes D Suivre les consignes de OSHA 1910 252 a 2 iv et de NFPA 51B pour travaux de soudage et pr voir un d tecteur d incendie et un ex tincteur p...

Страница 11: ...ut provoquer des interf rences avec les quipe ments de radio navigation et de communica tion les services de s curit et les ordinateurs D Demander seulement des personnes qualifi es familiaris es avec...

Страница 12: ...bpart Q and Part 1926 Subpart J de U S Government Printing Office Superinten dent of Documents P O Box 371954 Pittsburgh PA 15250 il y a 10 bureaux r gionaux le t l phone de la r gion 5 Chicago est 31...

Страница 13: ...m Height With 4 ft 1 2 m Post 17 ft 5 2 m 21 ft 6 4 m Vertical Lift Of Boom Horizontal to 60 Above Horizontal Horizontal to 60 Above Horizontal If feeder is used with a welding power source that does...

Страница 14: ...o desired viewing angle Re place and tighten front screw Tight en pivot screw 803 182 Tools Needed 1 2 3 4 3 8 in 5 6 7 4 3 Installing Boom And Reel Support ST 153 170 A 1 Swivel Plates 2 Yoke Remove...

Страница 15: ...for opposite side Tools Needed 1 2 3 4 3 8 in 4 5 Installing Guard 804 783 A 1 Motor Mounting Bracket 2 Mounting Screws Remove 4 screws from motor mounting bracket 3 Guard Secure guard using 4 screws...

Страница 16: ...4 Connection 3 Ground Cable To Workpiece 4 Weld Cable To Feeder Weld cable and ground cable con nections to power source DCEN DCEP are dependant on wire type 5 Workpiece 6 Weld Control 7 Boom 8 Trigge...

Страница 17: ...volts ac contactor control circuit A J B K I L G Circuit common for 24 volts ac circuit C L N H D M G C 10 volts dc input from power source to wire feeder with respect to socket D D M G E F D Remote c...

Страница 18: ...il boom balances Tighten jam nut Be sure several full threads are through yoke to prevent boom falling 4 Yoke 5 Safety Collar Retain safety collar for use in disas sembling or moving boom 1 2 4 3 2 3...

Страница 19: ...h three lobes on drive roll carrier Insert drive roll onto carrier Drive roll will snap into place When closing swing arm push firm ly into position Swing arm has built in resistance to prevent swing...

Страница 20: ...for Aluminum Wire 2 PD Wire Guide Hard Wire 3 PD Inlet Guide 4 Pressure Door Assembly Installing PD continuous wire guides with PD drive rolls Drive rolls are identified by the initials PD and a part...

Страница 21: ...e inlet guide Set screw may be used to secure PD inlet guide replacements such as wire straighteners or conduit adapters Remove screw securing intermediate guide holder Guide holder is located between...

Страница 22: ...n the power pin of the gun with the gun locking tab Secure gun by tightening power clamp knob Installing gun without Accu Mate con nection When using a gun without the groove in the power pin loosen p...

Страница 23: ...un the liner should extend into the PD continuous guide or exit guide if used as far as possible without interfering with the guide Install gun Lay gun cable out straight Cut off end of wire Push wire...

Страница 24: ...ilable X Means switch may be in either position If 14 pin power cable from pow er source does not provide volt age and current feedback Run In will automatically disable 1 In the DIP switch S1 illustr...

Страница 25: ...ment DIP Switch Settings For Models With Meters Only Ref 803 154 803 188 Remove wrapper 1 DIP Switch S2 On Digital Meter Board PC60 Install wrapper when finished 1 2 3 4 5 Inches Minute Digital Meter...

Страница 26: ...e 1 Ref 803 184 2 1 Jog Purge Push Buttons 2 Wire Speed Controls Pressing the Jog Purge switch al lows the operator to jog wire without energizing the weld power or gas valve circuit Jog speed can be...

Страница 27: ...isplays actual or preset voltage from welding power source through the 14 pin control cable Voltmeter will not display actu al or preset voltage if voltage feedback is not provided through the 14 pin...

Страница 28: ...ry 6 Months Or Section 4 12 Inside Unit Drive Rolls 6 2 Brush Inspection And Replacement Y Do not disassemble motor field mag nets or injury equipment damage may occur 1 Motor 2 Brush Cap Remove brush...

Страница 29: ...The priority of the errors is related to the num ber of blinks indicating the error The more blinks the more severe the error motor error is top priority A higher priority error overrides a lower one...

Страница 30: ...drive roll Incorrect size or worn wire guides Replace contact tip or liner See gun Owner s Manual Remove weld spatter or foreign matter from around nozzle opening Check brushes in drive motor If brus...

Страница 31: ...OM 230 300 Page 27 Notes...

Страница 32: ...OM 230 300 Page 28 SECTION 7 ELECTRICAL DIAGRAM Figure 7 1 Circuit Diagram...

Страница 33: ...OM 230 300 Page 29 204 716 B...

Страница 34: ...ARTS LIST 804 785 A 1 2 3 4 5 6 10 12 13 14 16 17 18 19 20 21 26 22 2 Fig 8 4 5 Fig 8 2 Fig 8 3 Fig 8 6 7 8 9 11 23 24 25 28 Fig 8 4 5 Hardware is common and not available unless listed 15 15 14 2 29...

Страница 35: ...2 PLG46 146 115 090 Housing Plug Pins service kit 2 2 15 203 314 Cable Trigger 20 In Boom Detach consisting of 2 2 115 094 Housing Plug Skts service kit 2 2 080 328 Rcpt W Skts Free Hanging 2 2 079 5...

Страница 36: ...e Black 2 2 6 000 527 Blank Snap in Nyl 875 Mtg Hole Black 1 1 7 201 228 Cable Power 16 5ft 8 c 2 14ga 6 18ga consisting of 1 1 8 139 041 Strain Relief 1 1 9 163 519 Cable Port 16 5 Ft 10 079 739 Conn...

Страница 37: ...utionary label the label should also be ordered To maintain the factory original performance of your equipment use only Manufacturer s Suggested Replacement Parts Model and serial number required when...

Страница 38: ...OM 230 300 Page 34 804 786 A 1 2 3 5 6 7 8 9 10 12 13 14 15 16 17 18 20 21 22 23 29 30 15 14 24 25 26 19 27 28 4 Hardware is common and not available unless listed 11 Figure 8 3 Boom Assembly...

Страница 39: ...2 17 079 020 Nut Stl Hex Elastic Stop 750 16 1 1 18 155 335 Pipe Blk 3 000 X 875 0 1 19 149 858 Spring Cprsn 3 750 Od X 625 Wire X 36 000 1 0 19 151 625 Spring Cprsn 3 750 Od X 640 Wire X 36 000 0 1...

Страница 40: ...X 035 Thk 1 1 9 108 943 Screw 250 20x1 50 Hexwhd 61D Gr5 Pld 1 1 10 219 133 Screw 375 16x1 50 Hexwhd 81D Pld 1 1 11 602 241 Washer Flat 281 Idx0 625 Odx 065t Stl Pld Ansi 250 1 1 12 227 711 Screw 250...

Страница 41: ...er 1 2 190 742 Screw 006 32x 31 Pan Hd Phl Stl Pld Low Speed Motor 1 3 223 253 Adapter Optical Encoder Standard Speed Motor 1 4 223 254 Adapter Optical Encoder Low Speed Motor 1 5 M1 219 088 Motor Low...

Страница 42: ...x 125thk 2 6 010 191 WASHER fbr 656 ID x 1 500 OD x 125thk 4 7 058 628 WASHER brake stl 4 8 058 428 HUB spool 2 9 080 393 SUPPORT reel 1 10 108 008 REEL wire 60 lb consisting of 2 11 124 900 SUPPORT r...

Страница 43: ...mm 224875 222498 223097 300040 227770 223100 219108 223515 223517 053697 052 in 1 3 1 4 mm 224876 222499 223097 219108 223515 223517 053698 1 16 062 in 1 6 mm 224877 222500 223098 300041 227772 223101...

Страница 44: ...Notes...

Страница 45: ...Notes...

Страница 46: ...Notes...

Страница 47: ...Heating Coils and Blankets Cables and Non Electronic Controls APT SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s...

Страница 48: ...retain with your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal...

Отзывы: