manualshive.com logo in svg

Miller Electric Big Blue 402D, Руководство пользователя

Miller Electric Big Blue 402D - мощный и надежный сварочный аппарат для профессионального использования. Владельцы могут легко скачать бесплатное Руководство пользователя с manualshive.com. Этот мануал поможет вам максимально эффективно использовать все функции и возможности этого оборудования.

Поделиться
Скачать
background image

OM-495 Page 92

Return To Table Of Contents

Description

Part

No.

Dia.

Mkgs.

Item

No.

Figure 15-1. Main Assembly

Quantity

1

189 824

PANEL, gen LH

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1

♦

199 294

PANEL, gen LH ss

1

. . . 

. . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2

191 623

LABEL, warning all panels must be in place while running

2

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . 

2

176 106

LABEL, warning moving parts (Wordless Label)

2

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . 

3

+189 828

PANEL, engine side

1

. . . 

. . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3

♦

+199 301

PANEL, engine side ss

1

. . . 

. . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

♦

212 570

Baffle, engine side (CE Rated)

1

. . . . . . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4

Z1

189 395

REACTOR, ac

1

. . . 

. . . . . 

. . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4

Z1

♦

201 520

REACTOR, ac environmental

1

. . . 

. . . . . 

. . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

5

1T

038 621

BLOCK, term 30A 4 pole frict term str

1

. . . 

. . . . . 

. . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

038 620

LINK, jumper term blk 30A

2

. . . . . . . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6

081 499

BRACKET, mtg strip terminal

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7

206 352

BRACE, front to center upright

2

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

8

SR4, SR5

035 704

RECTIFIER, integ bridge 40. amp 800v

2

. . . 

. . 

. 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

9

CB4

045 061

CIRCUIT BREAKER, auto reset 24vdc 7 amp

1

. . . 

. . . . 

. . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . 

10

201 697

PAN, reactor and rectifier

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

11

T1

201 613

TRANSFORMER w/bracket

1

. . . 

. . . . . 

. . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

11

T1

♦

205 636

TRANSFORMER w/bracket (environmental coating)

1

. . . 

. . . . . 

. . . 

. . 

. . . . . . . . . . . . . . . . . 

12

173 352

EXTRUSION, rubber clamp/bulb (order by ft)

3ft

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . 

13

189 708

FIREWALL, top

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

14

191 307

COVER, plate

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

15

191 829

HOSE, air cleaner

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

16

189 763

BRACKET, mtg air cleaner

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

17

189 764

AIR CLEANER, intake

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

*192 938

FILTER, air element primary

1

. . . . . . . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

*

♦

192 939

FILTER, air element safety

1

. . . . . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

18

189 464

SEAL, weather lift eye

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

173 909

HOSE, sae .312 id x .560 od x 24.000  (order by ft)

2

. . . . . . . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . 

19

201 658

UPRIGHT, center assembly

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

20

+200 999

BASE

1

. . . 

. . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

20

♦

+203 382

BASE e-coat

1

. . . 

. . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

21

196 220

BRACKET, hold down fuel tank rear

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

22

192 362

BRACKET, mtg nyl 1/2 conduit

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

23

+201 934

COVER, top

1

. . . 

. . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

23

♦

+202 640

COVER, top ss

1

. . . 

. . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

24

189 052

GROMMET, plastic neck filler fuel

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

25

190 198

CAP, tank screw-on 3.500 in w/vent

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

26

192 041

LABEL, use diesel fuel only

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

26

176 103

LABEL, use diesel fuel only (Wordless Label)

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . 

27

108 487

LABEL, warning falling equipment

2

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

27

176 104

LABEL, warning falling equipment (Wordless Label)

2

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . 

28

176 230

LABEL, warning hot exhaust

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

29

105 734

PIPE, muffler extension elbow 1.875 OD

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

29

201 592

PIPE, exhaust (CE Rated)

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

30

201 851

COVER, radiator access

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

31

191 354

SUPPORT, cover

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

31

202 633

SUPPORT, cover e-coat

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

32

010 875

CLAMP, muffler 2.000 dia u pld

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

33

200 730

MANIFOLD, exhaust muffler

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

34

Figure 15-6

GENERATOR

1

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

35

013 367

LABEL, warning moving parts

2

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

35

176 106

LABEL, warning moving parts (Deutz F4L2011) (Wordless Label)

2

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . 

36

191 577

GUARD, starter (Deutz F4L2011 engine)

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

37

191 809

BRACKET, mtg engine LH (Deutz F4L2011 engine)

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . 

38

190 951

EDGE TRIM, styel tl750-b2 x 1/16 black w/clips 1.625 

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . 

39

191 817

BAFFLE, air (Deutz F4L2011 engine)

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Содержание Big Blue 402D

Страница 1: ...ctober 2003 Processes Description Air Carbon Arc CAC A Cutting and Gouging Stick SMAW Welding Engine Driven Welding Generator TIG GTAW Welding MIG GMAW Welding Flux Cored FCAW Welding Visit our websit...

Страница 2: ...ue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get the...

Страница 3: ...cifications 16 4 2 Dimensions Weights And Operating Angles 16 4 3 Volt Ampere Curves For CC Models 17 4 4 Volt Ampere Curves For CC CV Models 18 4 5 Fuel Consumption 19 4 6 Duty Cycle And Overheating...

Страница 4: ...ine Speed Deutz F4L2011 Powered Units 51 9 6 Servicing Fuel And Lubrication Systems Deutz F4L2011 Powered Units 52 9 7 Overload Protection Deutz F4L2011 Powered Units 53 SECTION 10 MAINTENANCE DEUTZ F...

Страница 5: ...netic compatibility Directives 89 336 EEC 92 31 EEC Standards Safety Requirements for Arc Welding Equipment IEC 60974 1 1998 09 Rotating Electrical Machines Part 1 Rating and Performance IEC 34 1 1994...

Страница 6: ...ing Generators 2000 14 EC Sound Level Information Measured Sound Power Level 98 dB Guaranteed Sound Power Level 98 dB This equipment conforms to requirements brought forth by 2000 14 EC Noise conformi...

Страница 7: ...x or that cord plug is connected to a properly grounded receptacle outlet When making input connections attach proper grounding conductor first double check connections Frequently inspect input power...

Страница 8: ...hielding gas cylinders contain gas under high pressure If damaged a cylinder can explode Since gas cylinders are normally part of the welding process be sure to treat them carefully CYLINDERS can expl...

Страница 9: ...fill cap HOT METAL from air arc cutting and gouging can cause fire or explosion Do not cut or gouge near flammables Watch for fire keep extinguisher nearby HOT PARTS can cause burns and injury Do not...

Страница 10: ...American Welding Society Standard AWS F4 1 from American Welding Society 550 N W LeJeune Rd Mi ami FL 33126 phone 305 443 9353 website www aws org National Electrical Code NFPA Standard 70 from Nation...

Страница 11: ...der l installation la r paration ou l entretien de l appareil D verrouiller l alimentation selon la norme OSHA 29 CFR 1910 147 voir normes de s curit Installer et mettre la terre correctement cet app...

Страница 12: ...antalons sans revers des chaussures hautes et un couvre chef Avant de souder retirer toute substance combustible de vos poches telles qu un allumeur au butane ou des allumettes Suivre les recommandati...

Страница 13: ...issement dans le vase d ex pansion si pr sent et non dans le radiateur sauf si pr cis autrement dans la section maintenance du manuel du moteur Si le moteur est chaud et que le liquide doit tre v rifi...

Страница 14: ...ntaires telles que le d placement du poste l utilisation de c bles blind s l utilisation de fil tres de ligne ou la pose de protecteurs dans la zone de travail 2 6 Principales normes de s curit Safety...

Страница 15: ...of the fumes 2 2 Use forced ventilation or local exhaust to remove the fumes 2 3 Use ventilating fan to remove fumes 3 Welding sparks can cause explosion or fire 3 1 Keep flammables away from welding...

Страница 16: ...arity and make connections in numbered sequence shown 12 Once dead battery is charged disconnect cables in sequence shown 1 S 176 108 1 4 2 3 4 1 3 2 2 3 4 5 6 10 11 7 8 9 12 S 176 106 3 96 1 Warning...

Страница 17: ...fuel plus flames or sparks can cause fire 3 Do not smoke while fueling or if near fuel 4 Stop engine before fueling 5 Do not fuel a hot engine 6 Use Diesel Fuel only 1 2 4 3 5 6 S 176 104 3 96 1 Warn...

Страница 18: ...signatedareas causing a possible fuel leak 3 Fuel tank is located inside base 4 Do not weld on base of unit 5 Weld only on supplied brackets or bolt unit down 1 5 3 4 2 1 Warning Watch Out There are p...

Страница 19: ...possible hazards as shown by the symbols Read Owner s Manual Follow instructions to activate battery 5 Check oil level Add oil if necessary 6 During the first 50 hours of operation keep welding load a...

Страница 20: ...g Labels For CE Products CC Models CC CV Models Notes 16 Gauge 063 in 22 Gauge 031 in 24 Gauge 025 in 20 Gauge 037 in 18 Gauge 050 in 14 Gauge 078 in 1 8 in 125 in 3 16 in 188 in 1 4 in 25 in 5 16 in...

Страница 21: ...mote Engine Air Temperature Or Engine Temperature Output Alternating Current Stick SMAW Welding Constant Current CC MIG GMAW Welding TIG GTAW Time h Hours s Seconds 1 Single Phase 3 Three Phase Read O...

Страница 22: ...Addition To Standard 4 kVA kW Generator Power Cylinder 44 HP Diesel Engine or Deutz F3L912 Air Cooled Three Cylinder 41 5 HP Diesel Engine 95 L 4 2 Dimensions Weights And Operating Angles Dimensions H...

Страница 23: ...t ampere curves show the minimum and maximum voltage and amperage output capabilities of the welding generator Curves of all other settings fall between the curves shown 0 20 40 60 80 100 0 100 200 30...

Страница 24: ...ator Curves of all other settings fall between the curves shown A Stick Mode B MIG Mode C TIG Mode 0 20 40 60 80 100 0 100 200 300 400 500 600 700 800 900 DC AMPERES DC VOLTS Ranges 300 Max 185 425 12...

Страница 25: ...Return To Table Of Contents 4 5 Fuel Consumption The curve shows typical fuel use under weld or power loads 193 093 0 50 100 150 200 250 300 350 400 450 500 DC WELD AMPERES AT 100 DUTY CYCLE 1800 RPM...

Страница 26: ...ycle is percentage of 10 min utes that unit can weld at rated load without overheating Exceeding duty cycle can damage unit and void warranty 100 Duty Cycle At 400 Amperes 089 697 D 202 356 A Deutz F4...

Страница 27: ...Curve 193 018 The ac power curve shows the gen erator power in amperes available at the 120 and 240 volt receptacles 0 50 100 150 200 250 300 0 5 10 15 20 25 30 AC AMPERES IN 240V MODE AC VOLTS 0 25 5...

Страница 28: ...peres at the single phase 120 240 volt re ceptacle or three phase 240 volt terminals A 12 kVA kW Single Phase AC Output No Weld Load B 20 kVA kW Three Phase AC Output No Weld Load 180 190 200 210 220...

Страница 29: ...OM 495 Page 23 Return To Table Of Contents Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Страница 30: ...ding Terminal On Front Panel 2 Grounding Cable Not Supplied 3 Metal Vehicle Frame Connect cable from equipment ground terminal to metal vehicle frame Use 10 AWG or larger insu lated copper wire Electr...

Страница 31: ...e until it snaps in place Lower lifting eye when not needed To lock the lifting eye in the upright position insert a 3 8 16 x 1 1 2 in carriage bolt through slot in bracket and secure with nut bolt an...

Страница 32: ...s 2 Mounting Brackets Supplied Mount unit on flat surface or use cross supports to support base Secure unit with mounting brack ets 3 1 2 in Bolt And Washer Minimum Not Supplied 4 3 8 16 x 1 in Screws...

Страница 33: ...pe in desired di rection but always away from front panel and direction of travel 5 5 Installing Engine Side Baffle CE Models Only Ref 803 353 803 372 Stop engine and let cool 1 Engine Side Baffle Par...

Страница 34: ...battery cells Wait ten minutes and check electro lyte level If necessary add electro lyte to raise to proper level Reins tall vent caps 6 Battery Charger Read and follow all instruc tions supplied wit...

Страница 35: ...ions on cylinder Do not use Ether Starting Aid while engine is running Remove rubber access plug from cover 1 Ether Cylinder 2 Nozzle Remove cover and clean cylinder nozzle 3 Clamp 4 Fitting 5 Cap 6 V...

Страница 36: ...Add fresh diesel fuel before starting to pre vent air from entering the fuel system see engine maintenance label for fuel specifica tions Leave filler neck empty to allow room for expansion Do not run...

Страница 37: ...n Weld Circuit Not Exceeding 100 ft 30 m or Less 150 ft 45 m 200 ft 60 m 250 ft 70 m 300 ft 90 m 350 ft 105 m 400 ft 120 m Weld Output Terminals Stop engine before connectingto weld out put terminals...

Страница 38: ...ac contactor control circuit C Output to remote control 10 volts dc in MIG or Stick mode 0 to 10 volts dc in TIG mode New LDR 14 long distance remote REMOTE OUTPUT D Remote control circuit common dis...

Страница 39: ...OM 495 Page 33 Return To Table Of Contents Notes...

Страница 40: ...Page 34 Return To Table Of Contents SECTION 6 OPERATING WELDING GENERATOR CC MODELS 6 1 Front Panel Controls For CC Models See Section 6 2 17 202 705 802 311 A 15 16 2 1 3 13 18 19 14 12 10 11 9 8 6...

Страница 41: ...Idle and press Magnetic Shutdown switch see Section 11 1 9 Fuel Gauge Use gauge to check fuel level To check fuel level when engine is not run ning turn Engine Control switch to Run Idle position and...

Страница 42: ...181 711 A 802 311 A Example Combination Remote Amperage Control Stick In Example Range 125 to 320 A DC Percentage Of Range 50 Max About 223 A DC 50 of 125 to 320 Adjust Optional Remote Control Set Sw...

Страница 43: ...OM 495 Page 37 Return To Table Of Contents Notes...

Страница 44: ...ge 38 Return To Table Of Contents SECTION 7 OPERATING WELDING GENERATOR CC CV MODELS 7 1 Front Panel Controls For CC CV Models See Section 7 2 202 706 802 311 D 6 5 4 7 13 16 2 1 3 14 18 19 15 12 10 1...

Страница 45: ...rmal oil pressure Stop engine and fix trouble if Engine Oil Pressure light stays on after start up 7 Fuel Light Fuel light is not active on this model 8 Engine Hour Meter Engine Gauges To read gauges...

Страница 46: ...drive dig circuit provides additional am perage during low voltage short arc length conditions to prevent sticking electrodes The arc drive dig circuit is disabled when switch is in MIG or TIG positio...

Страница 47: ...On Off Range 125 to 320 A DC Min 125 A DC Max 320 A DC Adjust Optional Remote Control Set V A Adjust Switch Set Range Control Not Used In Remote Stick Mode Max 320 A DC Min 125 A DC Set Remote Proces...

Страница 48: ...power speed and press test button to verify GFCI is working properly 3 Circuit Breaker CB1 4 Circuit Breaker CB2 CB1 protects RC1 and the genera tor winding from overload If CB1 opens RC1 and GFCI1 do...

Страница 49: ...ead 42 Circuit Grounding Lead 7 Lead 90 Neutral 8 Isolated Neutral Terminal 9 Jumper Lead 42 10 Grounding Terminal Jumper 42 is connected to lead 90 at factory Jumper 42 may be discon nected from neut...

Страница 50: ...power speed and press test button to verify GFCI is working properly 5 Circuit Breaker CB2 6 Circuit Breaker CB3 CB2 protects GFCI1 from overload If CB2 opens GFCI1 does not work Press button to rese...

Страница 51: ...reset breaker CB2 protects RC2 and CB3 protects RC3 from overload If a circuit breaker opens the receptacle does not work Place switch in On position to reset breaker If a circuit breaker continues t...

Страница 52: ...and Maintenance Label for important start up service and storage informa tion Service engine more frequently if used in se vere conditions To be done by Factory Authorized Service Agent Every 8 h Wipe...

Страница 53: ...hange Oil See Section 9 6 Service Welding Generator Brushes And Slip Rings Service More Often In Dirty Conditions Change Fuel Filters See Section 9 6 Drain Sludge From Fuel Tank See Section 9 6 Check...

Страница 54: ...OM 495 Page 48 Return To Table Of Contents 9 2 Maintenance Label...

Страница 55: ...nt to pro vide additional engine protection Never clean a safety element Re place the safety element after servic ing the primary element three times Clean or replace primary element if dirty see note...

Страница 56: ...B Stop engine and let cool 1 Spark Arrestor Muffler 2 Cleanout Plug Remove plug and remove any dirt covering cleanout hole 3 Exhaust Pipe Start engine and run at idle speed to blow out cleanout hole I...

Страница 57: ...dels 1 Engine Speed Adjustment Screw 2 Locking Nut Loosen nut Turn screw until engine runs at weld power speed Tighten nut Do not set engine speed higher than specified Models With Automatic Idle Opti...

Страница 58: ...se petcock when water free fuel flows To replace primary fuel filter Turn filter counterclockwise Remove filter Apply thin coat of fuel to gasket on new filter Fill filter with fuel Install filter and...

Страница 59: ...gulator board PC1 CC CV models only If CB5 opens weld out put and 24 volt output to RC14 stops On units with optional three phase genera tor generator power output at receptacle RC5 also stops if CB5...

Страница 60: ...service and storage informa tion Service engine more frequently if used in se vere conditions To be done by Factory Authorized Service Agent Every 8 h Wipe Up Spills Check Fluid Levels See Section 5 9...

Страница 61: ...7 Repair Or Replace Cracked Cables Check Valve Clearance Every 1000 h Service Welding Generator Brushes And Slip Rings Service More Often In Dirty Conditions Change Fuel Filters See Section 10 7 Drain...

Страница 62: ...OM 495 Page 56 Return To Table Of Contents 10 2 Maintenance Label...

Страница 63: ...nt to pro vide additional engine protection Never clean a safety element Re place the safety element after servic ing the primary element three times Clean or replace primary element if dirty see note...

Страница 64: ...B Stop engine and let cool 1 Spark Arrestor Muffler 2 Cleanout Plug Remove plug and remove any dirt covering cleanout hole 3 Exhaust Pipe Start engine and run at idle speed to blow out cleanout hole I...

Страница 65: ...d higher than specified Stop engine Close side door RPM 1850 Engine Speed No Load Weld Power Tools Needed 9 16 7 8 in 1 2 10 6 Servicing Optional Ether Starting Aid Deutz F3L912 Powered Units ether2 7...

Страница 66: ...e petcock when water free fuel flows To replace primary fuel filter Turn filter counterclockwise Remove filter Apply thin coat of fuel to gasket on new filter Fill filter with fuel Install filter and...

Страница 67: ...ceptacle RC14 and 24 volt output to field current regulator board PC1 CC CV models only If CB5 opens weld out put and 24 volt output to RC14 stops On units with optional three phase genera tor power o...

Страница 68: ...ce Agent If Battery Charging Light Is On Have Factory Authorized Service Agent Check Alternator If Temperature Light Is On Correct Cause Of Overheating See Engine Manual If Engine Is Okay See Factory...

Страница 69: ...Use dry properly stored electrodes Remove excessive coils from weld cables Have Factory Authorized Service Agent check brushes and slip rings High weld output Check engine weld power speed and adjust...

Страница 70: ...e Range switch and Voltage Amperage Adjust control Check engine weld power speed and adjust if necessary see Section 9 5 or 10 5 Have Factory Authorized Service Agent check field current regulator boa...

Страница 71: ...ectifier SR1 resistor R3 and capacitor C9 D Optional Three Phase Generator Power CC CV Models Only Trouble Remedy No or low output at optional three phase generator receptacle RC5 Place Process Contac...

Страница 72: ...information Use correct grade oil for cold weather see Section 9 2 or 10 2 Engine suddenly stops Check fuel level Check oil level Automatic shutdown system stops engine if oil pressure is too low or...

Страница 73: ...Of Contents Notes 16 Gauge 063 in 22 Gauge 031 in 24 Gauge 025 in 20 Gauge 037 in 18 Gauge 050 in 14 Gauge 078 in 1 8 in 125 in 3 16 in 188 in 1 4 in 25 in 5 16 in 313 in 3 8 in 375 in 1 2 in 5 in MAT...

Страница 74: ...OM 495 Page 68 Return To Table Of Contents SECTION 12 ELECTRICAL DIAGRAMS Figure 12 1 Circuit Diagram For CC Welding Generator Non CE Deutz F4L2011 Powered Units...

Страница 75: ...OM 495 Page 69 Return To Table Of Contents 215 302 A...

Страница 76: ...OM 495 Page 70 Return To Table Of Contents Figure 12 2 Circuit Diagram For CC Welding Generator CE Compliant Deutz F4L2011 Powered Units...

Страница 77: ...OM 495 Page 71 Return To Table Of Contents 216 530 A...

Страница 78: ...OM 495 Page 72 Return To Table Of Contents Figure 12 3 Circuit Diagram For CC CV Welding Generator Non CE Deutz F4L2011 Powered Units...

Страница 79: ...OM 495 Page 73 Return To Table Of Contents 215 303 A...

Страница 80: ...OM 495 Page 74 Return To Table Of Contents Figure 12 4 Circuit Diagram For CC CV Welding Generator CE Compliant Deutz F4L2011 Powered Units...

Страница 81: ...OM 495 Page 75 Return To Table Of Contents 216 531 A...

Страница 82: ...OM 495 Page 76 Return To Table Of Contents Figure 12 5 Circuit Diagram For CC Welding Generator Deutz F3L912 Powered Units...

Страница 83: ...OM 495 Page 77 Return To Table Of Contents 215 298 A...

Страница 84: ...OM 495 Page 78 Return To Table Of Contents Figure 12 6 Circuit Diagram For CC CV Welding Generator Deutz F3L912 Powered Units...

Страница 85: ...OM 495 Page 79 Return To Table Of Contents 215 299 A...

Страница 86: ...abel or specifications section in this manual to find rated voltage and current Do not idle engine longer than necessary Piston rings seat faster if engine runs at weld power rpm and the welding gener...

Страница 87: ...ther DC position 3 Weld Cables Connect load bank to generator weld output terminals using proper size weld cables with correct connectors Observe correct polarity Start engine and run for several minu...

Страница 88: ...ls using proper size weld cables with correct connec tors polarity is not important 4 Voltmeter 5 Clamp On Ammeter Connect voltmeter and ammeter as shown if not provided on generator Start engine and...

Страница 89: ...2 Grounding Generator To Truck Or Trailer Frame S 0854 Always ground generator frame to vehicle frame to pre vent electric shock and static electricity hazards 1 Equipment Grounding Terminal On Front...

Страница 90: ...ower 2 Non Resistive Load Equipment with a motor is a non re sistive load and requires approxi mately six times more power while starting the motor than when running see Section 14 8 3 Rating Data Rat...

Страница 91: ...uipment Farm Home Equipment Rating Starting Watts Running Watts Stock Tank De Icer 1000 1000 Grain Cleaner 1 4 HP 1650 650 Portable Conveyor 1 2 HP 3400 1000 Grain Elevator 3 4 HP 4400 1400 Milk Coole...

Страница 92: ...3000 1000 1 HP 6000 1500 1 1 2 HP 8200 2200 2 HP 10500 2800 Electric Chain Saw 1 1 2 HP 12 in 1100 1100 2 HP 14 in 1100 1100 Electric Trimmer Standard 9 in 350 350 Heavy Duty 12 in 500 500 Electric C...

Страница 93: ...nduction Motor Starting Requirements Motor Start Code G H J K L M N P KVA HP 6 3 7 1 8 0 9 0 10 0 11 2 12 5 14 0 EXAMPLE Calculate the starting amperage required for a 230 V 1 4 HP motor with a motor...

Страница 94: ...mer supplied if required by electrical code 4 Welding Generator Output Generator output voltage and wiring must be consistent with regular utility system volt age and wiring Connect generator with tem...

Страница 95: ...5 38 75 23 50 15 40 4800 112 34 62 19 37 11 45 5400 100 30 62 19 50 6000 87 26 50 15 Conductor size is based on maximum 2 voltage drop Cord Lengths for 240 Volt Loads If unit does not have GFCI recept...

Страница 96: ...nsert for parts specific to a Deutz F3L912 powered unit Parts not related to the engines are the same in both units CC CC Models Only CV CC CV Models Only 99 CC ONLY 104 106 FIG 15 4 OR 15 5 105 96 10...

Страница 97: ...d to the engines are the same in both units 32 33 34 Fig 15 6 35 36 37 38 39 40 41 55 56 57 58 59 60 61 62 63 64 65 66 67 68 92 91 90 83 87 84 85 86 89 88 80 81 82 79 78 73 75 74 76 77 23 31 25 24 29...

Страница 98: ...nt primary 1 192 939 FILTER air element safety 1 18 189 464 SEAL weather lift eye 1 173 909 HOSE sae 312 id x 560 od x 24 000 order by ft 2 19 201 658 UPRIGHT center assembly 1 20 200 999 BASE 1 20 20...

Страница 99: ...jury 3 55 199 849 SCREW 625 11 x 4 00hexhd pln gr 5 pld 4 56 071 731 WASHER flat 656 ID x 2 250 OD x 187T stl pld 4 57 191 812 BRACKET mtg engine RH Deutz F4L2011 engine 1 58 071 890 RETAINER mount en...

Страница 100: ...AIN RECTIFIER ASSEMBLY 1 103 191 448 TOP cover front upright 1 103 199 305 TOP cover front upright ss 1 104 201 750 UPRIGHT front 1 104 202 637 UPRIGHT front ss 1 105 134 792 LABEL warning general pre...

Страница 101: ...C C CC models only C V CC CV models only optional To maintain the factory original performance of your equipment use only Manufacturer s Suggested Replacement Parts Model and serial number required wh...

Страница 102: ...250 hole 248 thk 2 12 177 136 CLAMP capacitor 1 375dia 1 13 C9 087 110 CAPACITOR elctlt 240uf 200VDC 1 14 R6 141 424 RESISTOR ww fxd 30 w 25 ohm faston te 1 15 PC7 195 706 MODULE pull to idle two out...

Страница 103: ...201 495 HARNESS control box cv weld control consisting of 1 10 SR1 035 704 RECTIFIER integ 40A 800V 1 11 CR5 090 104 RELAY encl 12VDC SPST 30A 15VDC 1 RC4 047 483 CONNECTOR rect univ 084 15P S 3 row r...

Страница 104: ...10 pole 1 19 CR1 214 876 RELAY encl 6vdc spst 35a 14vdc 5 pin 1 20 CB14 205 927 CIRCUIT BREAKER auto reset 12vdc 12 amp 1 205 931 HARNESS engine control Deutz F3L912 engine consisting of 1 17 R8 214...

Страница 105: ...omponents CC Models Description Part No Dia Mkgs Item No Figure 15 4 Panel Front w Components CC Models Figure 15 1 Item 106 Quantity 1 202 705 PLATE SCREENED ident control rating when ordering this i...

Страница 106: ...power European Receptacle consisting of 1 14 CB2 093 996 CIRCUIT BREAKER man reset 1P 20A 250VAC frict 1 14 CB3 139 266 CIRCUIT BREAKER man reset 1P 15A 250VAC 1 15 GFCI1 151 981 RECEPTACLE str dx gr...

Страница 107: ...5dia 1 39 189 161 HANDLE switch range 1 40 010 647 PIN spring CS 156 x 1 250 1 41 019 602 KNOB pointer 1 024 103 BLANK snap in nyl 750 mtg hole black 1 Optional When ordering a component originally di...

Страница 108: ...Dia Mkgs Item No Figure 15 5 Panel Front w Components CC CV Models Figure 15 1 Item 106 Quantity 1 202 706 PLATE SCREENED ident control when ordering this item the nameplate should also be ordered 1...

Страница 109: ...981 RECEPTACLE str dx grd 2P3W 15 20A 125V GFCI 1 213 577 HARNESS generator power CE Rated 1 189 549 BLOCK term assy standard 1 038 620 LINK jumper term block 1 17 RC1 176 355 RECEPTACLE str 2p3w 16a...

Страница 110: ...screws plstc 1 55 189 161 HANDLE switch range 1 56 010 647 PIN spring CS 156 x 1 250 1 57 097 924 KNOB pointer 1 625 dia x 250 ID w set scrws plstc 1 58 CB6 083 432 CIRCUIT BREAKER Man Reset 1p 10a 2...

Страница 111: ...mbly complete full kVA option 1 7 013 367 LABEL warning moving parts 2 7 176 106 LABEL warning moving parts Wordless Label 2 8 190 197 GUARD generator wire mesh 1 9 172 674 SPRING ext 240 OD x 041 wir...

Страница 112: ...189 142 BRUSHHOLDER ASSEMBLY gen 1 32 602 242 WASHER flat 375IDx0 875odx 083t stl pld 2 33 602 211 WASHER Lock 318idx0 586odx 078t Stl Pld Split 312 2 34 604 534 SCREW 312 18x1 25 hex hd pln gr5 pld 2...

Страница 113: ...of 1 1 188 137 CONNECTION BOARD rectifier AC 1 2 188 517 BUS BAR connection board 3 3 188 135 ENCLOSURE rectifier 2 4 134 201 STAND OFF support 3 5 PC3 201 449 CIRCUIT CARD ASSEMBLY protection 1 6 188...

Страница 114: ......

Страница 115: ...rols Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles con...

Страница 116: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

Отзывы:

Нет отзывов

Похожие инструкции для Big Blue 402D

Ace ACE.BOIL Instructions Manual preview
ACE.BOIL
Бренд: Ace Страницы: 13
Eastwood MIG 135 Assembly And Operating Instructions Manual preview
MIG 135
Бренд: Eastwood Страницы: 12
Eastwood MIG 135 Instructions For Use Manual preview
MIG 135
Бренд: Eastwood Страницы: 16
Eastwood MIG 135 Instructions preview
MIG 135
Бренд: Eastwood Страницы: 4
Eastwood MIG 175 Assembly And Operating Instructions Manual preview
MIG 175
Бренд: Eastwood Страницы: 12
Easy Clocking EC 200 Basic Software Setup Manual preview
EC 200
Бренд: Easy Clocking Страницы: 23
HAI Omni Pro II Quick Reference preview
Omni Pro II
Бренд: HAI Страницы: 2
NAPCO Magnum Alert-700 Operating & Installation Instructions Manual preview
Magnum Alert-700
Бренд: NAPCO Страницы: 52
Xylem Bell & Gossett ecocirc XL Series Manual preview
Bell & Gossett ecocirc XL Series
Бренд: Xylem Страницы: 62
ESAB Caddy Tig 1500i VRD Instruction Manual preview
Caddy Tig 1500i VRD
Бренд: ESAB Страницы: 28
auna multimedia 10026464 Manual preview
10026464
Бренд: auna multimedia Страницы: 17
ESAB Heliarc 161 Instruction Manual preview
Heliarc 161
Бренд: ESAB Страницы: 32
ZKTeco SpeedFace Series Quick Start Manual preview
SpeedFace Series
Бренд: ZKTeco Страницы: 11
DAB evoplus Instruction For Installation And Maintenance preview
evoplus
Бренд: DAB Страницы: 228
Medion P64026 LIFE User Manual preview
P64026 LIFE
Бренд: Medion Страницы: 122
SAKUTUS Ecora 200dl Instruction Manual preview
Ecora 200dl
Бренд: SAKUTUS Страницы: 10
Silverline Arc Welder 55 - 160A Original Instructions Manual preview
Arc Welder 55 - 160A
Бренд: Silverline Страницы: 46
Garage Smart Universal XL HD Lifter User Manual preview
Universal XL HD Lifter
Бренд: Garage Smart Страницы: 21

Бренды по названию

Популярные бренды

Загрузить еще бренды