15
Winch Maintenance
•All moving parts within the Electric Winch have been lubricated using high temperature lithium grease at the factory. No further
internal lubrication is required for the life of the winch.
•Lubricate the cable periodically using light penetrating oil.
•Electrical connections may corrode over a period of time due to environmental changes. This may result in reduced performance
of the winch or even possible electrical shorting. Hence, always clean the electrical connections before and after using the winch.
•After every use of the winch, inspect the cable for damages such as kinks, broken strands etc. When damaged, replace the cable
immediately!
CAUTION:
It is recommended that you replace the cable with superior Mile Marker cables. If replacing from other sources, care-
fully compare for the maximum load capacity of the cable with that mentioned in the Specifications Section of this manual.
Troubleshooting
SYMPTOM
POSSIBLE CAUSE
SUGGESTED REMEDY
Motor does
not turn on
Safety switch is OFF
Switch Assy not connected properly
Loose battery cable
Solenoid malfunctioning
Defective Switch Assembly
Defective motor
Water has entered motor
Turn safety switch to ON position.
Insert Switch Assy firmly to the connector.
Tighten nuts on cable connectors
Tap solenoid to free contact, applying
12 volts to coil terminal directly.
Makes an audible clicking when activating.
Replace Switch Assy.
Check for voltage at armature port with switch pressed. If voltage is present,
replace motor.
Drain and dry. Run in short bursts without load until completely dry.
Motor runs too hot
Long period of operation
Let winch cool down periodically.
Motor runs slowly
or without normal
power
Battery runs down
Insufficient current or voltage
Recharge battery by running vehicle’s engine.
Clean, tighten or replace the connector.
Motor runs but
cable drum does not
turn
Clutch not engaged
Ensure lever is completely in “engaged” position. If that does not work,
contact qualified technician to check and repair.
Motor runs in one
direction only
Defective or stuck solenoid
Defective Switch Assy
Tap solenoid to free contacts. Repair or replace solenoid.
Replace Switch Assy
