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19

©

2009

 

MIDWEST FASTENERS, INC.

 — SureShot Welding System

Item

Part No.

Description

1

050-3004-01

SureShot Housing Assembly

2

      N/A

Flat Head Screw 8-32 x 1

3

050-3004-03

Stand Off, Main Board (Nylon)

4

      N/A

Hex Nut 8-32

5

050-3004-05

Main Control PC Board

6

050-3004-06

Face Plate Assembly

7

050-3004-07

Stand Off, Interface Board (Nylon)

8

050-3004-08

Switch Actuator Button

9

050-3004-09

User Interface PC Board

10

      N/A

Pan Head Screw 10--14 x 3/4

11

      N/A

SH Cap Screw 8-32 x 3/4

12

050-3004-12

Heat Sink Mounting Block

13

050-3004-13

Heat Sink

14

      N/A

Pan Head Screw 1/4-20 x 3/4

15

      N/A

Pan Head, Phillips 4-40 x 3/8

16

050-3004-16

Resistor 50W, 150 OHM

17

050-3004-17

SCR Diode Module

18

050-3004-18

Cap Plus Buss Bar

19

050-3004-19

Cap Neg Buss Bar

20

050-3004-20

Weld Ground Buss Bar

21

050-3004-21

Weld Neg Buss Bar

22

      N/A

Button Head Screw 10-32 x 3/8

23

      N/A

Lock Washer #10

24

050-3004-24

Weld Capacitor

25

      N/A

Cable Tie

26

050-3004-26

Circuit Breaker

27

050-3004-27

Weld Cable Receptacle

28

050-3004-28

Power Cord 8’

29

050-3004-29

Strain Relief

30

050-3004-30

Nut, Strain Relief

31

050-3004-31

Power Harness

32

050-3004-32

Weld Harness

33

050-3004-33

Control Cable Harness

34

      N/A

Nut 1/2 NPT

35

050-3004-35

Fan Guard

36

050-3004-36

Fan Assembly

37

050-3004-37

Operator Interface Cable

38

050-3004-38

Screen Cover

39

050-3004-39

Intake Filter

40

      N/A

Pan Head Screw 10-14 x 1/2

41

      N/A

Hex Nut 10-32

42

050-3004-42

D-Rings & Shoulder Strap

43

      N/A

Button Head Screw 10-32 x 3/8

44

050-3004-44

Security Screw

PARTS LIST - SURESHOT

Содержание sureshot

Страница 1: ...Hand Held Capacitor Discharge Welding System Owner s Manual...

Страница 2: ...m unless such costs are expressly authorized in writing by MIDWEST FASTENERS MIDWEST FASTENERS INC does not warrant defects in welders parts or accessories resulting from abuse improper installation o...

Страница 3: ...ntenance damage improper repair or alteration by anyone other than the manufacturer or a service facility designated by the manu facturer This symbol appearing throughout this manual means ATTENTION B...

Страница 4: ...elding helmet or cap for hair protection to protect against arc rays and hot sparks or hot metal A flameproof apron may also be desirable as protection against radiated heat and sparks 4 Hot sparks or...

Страница 5: ...he coating is removed from the weld area the area is well ventilated and if necessary while wearing an air supplied respirator The coatings and any metals containing these elements can give off toxic...

Страница 6: ...loose clothing and tools away from moving parts 2 Keep away from pinch points such as drive rolls H F RADIATION CAN CAUSE INTERFERENCE 1 High Frequency H F can interfere with radio navigation safety s...

Страница 7: ...ractices Reprint Welding Handbook 5 ANSI AWS F4 1 Recommended Safe Practices for Welding and Cutting of Containers and Piping National Fire Protection Association P O Box 9101 1 Battery March Park Qui...

Страница 8: ...e guidelines may not guarantee operation based on electrical configuration on certain sites WARNING WARNING Do not defeat the ground third prong on the incoming AC power cable SureShot s incoming powe...

Страница 9: ...ing problems it is often best to remove the oxide layer This can be accomplished via abrasives A stainless steel brush works well LOCATION If the power supply is stationary it should be located On a f...

Страница 10: ...l cable receptacle Push the cable connector into the front panel receptacle Step 1 When the two are seated turn the screw ring on the cable connector clockwise Step 2 This will lock the two together S...

Страница 11: ...t is ready to weld If the operator changes the weld voltage this light will go out for a moment as the proper voltage is reached Thermal Overload Red Turns on when the weld unit s internal temperature...

Страница 12: ...un in position pull the trigger WARNING Before applying power up to the unit make sure all cables are properly connected Note A proper earth ground connection is essential for the safe operation of th...

Страница 13: ...d Too Cold Little weld flash This weld may break Base Weld Surface Material Acceptable Stud Material LOW CARBON STEEL AISI 1006 to 1022 LOW CARBON STEEL AISI 1006 to 1010 STAINLESS STEEL 300 series ex...

Страница 14: ...e frequently On an annual basis the unit should be opened up and thoroughly blown out so it is free of all contaminants Welding Gun Typically most trouble stems from the stud weld gun The stud weld gu...

Страница 15: ...nections are in good condition and tightly secured Use of center punch or witness marks Do not use center punch witness marks to locate CD weld studs They effectively reduce the tip length degrading w...

Страница 16: ...g grounded work piece Green ready LED blinks welder doesn t operate Faulty control board Replace control board Yellow contact LED doesn t light when weld gun is placed against work Missing or faulty g...

Страница 17: ...k Brown No Connection 1 2 1 2 L1 Gun Coil R1 SW1 Gun Trigger SW1 Gun Trigger D1 CONTACT WELD TOOL GAP WELD TOOL Brown SCHEMATIC DIAGRAM GAP_RTN BROWN WHITE BLUE BLACK TRIG_RTN COIL_RTN GUN_CMN TRIGGER...

Страница 18: ...35 08 28 30 34 01 27 33 38 39 06 09 07 04 29 15 16 37 32 04 02 05 22 23 24 25 14 12 13 17 11 18 19 20 21 40 43 44 25 PARTS LIST SURESHOT 10 03 31 42 10 41 26 36 35 08 28 30 34 01 27 33 38 39 06 09 07...

Страница 19: ...R Diode Module 18 050 3004 18 Cap Plus Buss Bar 19 050 3004 19 Cap Neg Buss Bar 20 050 3004 20 Weld Ground Buss Bar 21 050 3004 21 Weld Neg Buss Bar 22 N A Button Head Screw 10 32 x 3 8 23 N A Lock Wa...

Страница 20: ...k Washer 14 2 181 3029 20 10 32 x 3 16 Set Screw 15 1 050 1003 94 Shaft Bearing 16 1 101 0601 00 Standard Faceplate 17 2 181 3029 20 10 32 x 3 16 Set Screw 18 3 181 3029 18 8 32 x 3 4 Soc Head Screw 1...

Страница 21: ...Hand Held Capacitor Discharge Welding System Owner s Manual...

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