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14
©
2009
MIDWEST FASTENERS, INC.
— SureShot Welding System
RECOMMENDED POWER SUPPLY
Contact Weld Gun Voltage Settings
Contact Weld Gun Recommended Voltage Settings
Mild Steel
Stainless Steel
Aluminum
Stud Size
Plunge Voltage Spring Stud Size Plunge Voltage Spring Stud Size Plunge Voltage Spring
12 ga
Cuphead Pins
80
Silver
10 ga
Cuphead Pins
90
Silver
12 ga
1/8
60
Silver
12 ga
1/8
60
Silver
12 ga
1/8
75
Black
10 ga
1/8
75
Silver
10 ga
1/8
75
Silver
10 ga
1/8
90
Black
#4
1/8
60
Silver
#4
1/8
60
Silver
#4
1/8
75
Black
#6
1/8
75
Silver
#6
1/8
75
Silver
#6
1/8
90
Black
#8
1/8
85
Silver
#8
1/8
85
Silver
#8
1/8
105
Black
#10
1/8
100
Silver
#10
1/8
100
Silver
#10
1/8
120
Black
3MM
1/8
75
Silver
3MM
1/8
75
Silver
3MM
1/8
90
Black
4MM
1/8
85
Silver
4MM
1/8
85
Silver
4MM
1/8
105
Black
5MM
1/8
100
Silver
5MM
1/8
100
Silver
5MM
1/8
120
Black
SYSTEM MAINTENANCE
Power Supply
This unit is equipped with a fresh air intake filter. This filter should be replaced on a semi-annual basis. If the environment is
particularly dirty, the filter should be replaced more frequently.
On an annual basis, the unit should be opened up and thoroughly blown out so it is free of all contaminants.
Welding Gun
Typically, most trouble stems from the stud weld gun. The stud weld gun should be serviced once every quarter. Monthly
service may be required if use is exceptionally heavy. Please refer to the stud weld gun service manual for maintenance
guidelines and instructions.
Cables
Cables can be a frequent trouble source. Users can sometimes drag the power supply by the cables. This can damage
cables. Whenever the weld gun service is performed, the cables should be visually inspected for worn/damaged insulation
or fraying wire. If the cables are damaged they should be repaired to prevent any loss of weld quality and to protect
operator safety.
BUILT IN EQUIPMENT SAFETY
A fault in the welding power supply can create a potentially dangerous condition. The microprocessor continually monitors the
system for faults and shuts the unit off when one is detected. This is done for operator and equipment safety purposes. The
unit can be restarted, but will shut down again as soon as the fault condition is detected. The unit must be repaired. Serious
faults, resulting from component failure, disable the unit for operator safety.