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17

©

2009

 

MIDWEST FASTENERS, INC.

 — SureShot Welding System

GAP_R

TN

BR

O

WN

WHITE

BL

UE

BLA

CK

TRIG_R

TN

COIL_R

TN

GUN_CMN

TRIGGER_R

TN

COIL_R

TN

TOOL_CMN

GAP_R

TN

1

2

3

4

1

2

3

1

2

12k

11

22k

21

12n

12

1

2

3

4

5

6

7

8

9

10

1

2

3

4

5

1

2

3

4

5

6

7

8

9

10

1

Black

Red

1

2

3

4

5

1

1

1

1

J1

9

CON4

J3

PL

UG A

C MALE

J1

4

CON-WEL T

OOL

Black

Blue

Br

own

White

J1

2

CON2

SW2

ET

A Br

eak

er

R9

15

0 OHM 5

0W

C1

66,000uF

J1

1

CON1

0B

Q2

1

W4D

A1

62PB

J1

0

CON1

0B

J2

WELD_MINUS_TERMINAL

R8

15

0 OHM 5

0W

FAN1

FAN

Q2

0

W4D

A1

62PB

J5

PUSHON

J6

PUSHON

J9

PUSHON

J1

WELD_PL

US_TERMINAL

NC

NC

NC

NC

WELD-SCR

WELD+SCR

White

Black

Black

Blue

Black

Black

Black

White

Blue

Black

Br

own-No Connection

1

2

1

2

L1

Gun Coil

R1

SW1

Gun T

rigger

SW1

Gun T

rigger

D1

CONT

A

C

T WELD T

OOL

GAP WELD T

OOL

Br

own

SCHEMATIC DIAGRAM

GAP_R

TN

BR

O

WN

WHITE

BL

UE

BLA

CK

TRIG_R

TN

COIL_R

TN

GUN_CMN

TRIGGER_R

TN

COIL_R

TN

TOOL_CMN

GAP_R

TN

1

2

3

4

1

2

3

1

2

12k

11

22k

21

12n

12

1

2

3

4

5

6

7

8

9

10

1

2

3

4

5

1

2

3

4

5

6

7

8

9

10

1

Black

Red

1

2

3

4

5

1

1

1

1

J1

9

CON4

J3

PL

UG A

C MALE

J1

4

CON-WEL T

OOL

Black

Blue

Br

own

White

J1

2

CON2

SW2

ET

A Br

eak

er

R9

15

0 OHM 5

0W

C1

66,000uF

J1

1

CON1

0B

Q2

1

W4D

A1

62PB

J1

0

CON1

0B

J2

WELD_MINUS_TERMINAL

R8

15

0 OHM 5

0W

FAN1

FAN

Q2

0

W4D

A1

62PB

J5

PUSHON

J6

PUSHON

J9

PUSHON

J1

WELD_PL

US_TERMINAL

NC

NC

NC

NC

WELD-SCR

WELD+SCR

White

Black

Black

Blue

Black

Black

Black

White

Blue

Black

Br

own-No Connection

1

2

1

2

L1

Gun Coil

R1

SW1

Gun T

rigger

SW1

Gun T

rigger

D1

CONT

A

C

T WELD T

OOL

GAP WELD T

OOL

Br

own

Содержание sureshot

Страница 1: ...Hand Held Capacitor Discharge Welding System Owner s Manual...

Страница 2: ...m unless such costs are expressly authorized in writing by MIDWEST FASTENERS MIDWEST FASTENERS INC does not warrant defects in welders parts or accessories resulting from abuse improper installation o...

Страница 3: ...ntenance damage improper repair or alteration by anyone other than the manufacturer or a service facility designated by the manu facturer This symbol appearing throughout this manual means ATTENTION B...

Страница 4: ...elding helmet or cap for hair protection to protect against arc rays and hot sparks or hot metal A flameproof apron may also be desirable as protection against radiated heat and sparks 4 Hot sparks or...

Страница 5: ...he coating is removed from the weld area the area is well ventilated and if necessary while wearing an air supplied respirator The coatings and any metals containing these elements can give off toxic...

Страница 6: ...loose clothing and tools away from moving parts 2 Keep away from pinch points such as drive rolls H F RADIATION CAN CAUSE INTERFERENCE 1 High Frequency H F can interfere with radio navigation safety s...

Страница 7: ...ractices Reprint Welding Handbook 5 ANSI AWS F4 1 Recommended Safe Practices for Welding and Cutting of Containers and Piping National Fire Protection Association P O Box 9101 1 Battery March Park Qui...

Страница 8: ...e guidelines may not guarantee operation based on electrical configuration on certain sites WARNING WARNING Do not defeat the ground third prong on the incoming AC power cable SureShot s incoming powe...

Страница 9: ...ing problems it is often best to remove the oxide layer This can be accomplished via abrasives A stainless steel brush works well LOCATION If the power supply is stationary it should be located On a f...

Страница 10: ...l cable receptacle Push the cable connector into the front panel receptacle Step 1 When the two are seated turn the screw ring on the cable connector clockwise Step 2 This will lock the two together S...

Страница 11: ...t is ready to weld If the operator changes the weld voltage this light will go out for a moment as the proper voltage is reached Thermal Overload Red Turns on when the weld unit s internal temperature...

Страница 12: ...un in position pull the trigger WARNING Before applying power up to the unit make sure all cables are properly connected Note A proper earth ground connection is essential for the safe operation of th...

Страница 13: ...d Too Cold Little weld flash This weld may break Base Weld Surface Material Acceptable Stud Material LOW CARBON STEEL AISI 1006 to 1022 LOW CARBON STEEL AISI 1006 to 1010 STAINLESS STEEL 300 series ex...

Страница 14: ...e frequently On an annual basis the unit should be opened up and thoroughly blown out so it is free of all contaminants Welding Gun Typically most trouble stems from the stud weld gun The stud weld gu...

Страница 15: ...nections are in good condition and tightly secured Use of center punch or witness marks Do not use center punch witness marks to locate CD weld studs They effectively reduce the tip length degrading w...

Страница 16: ...g grounded work piece Green ready LED blinks welder doesn t operate Faulty control board Replace control board Yellow contact LED doesn t light when weld gun is placed against work Missing or faulty g...

Страница 17: ...k Brown No Connection 1 2 1 2 L1 Gun Coil R1 SW1 Gun Trigger SW1 Gun Trigger D1 CONTACT WELD TOOL GAP WELD TOOL Brown SCHEMATIC DIAGRAM GAP_RTN BROWN WHITE BLUE BLACK TRIG_RTN COIL_RTN GUN_CMN TRIGGER...

Страница 18: ...35 08 28 30 34 01 27 33 38 39 06 09 07 04 29 15 16 37 32 04 02 05 22 23 24 25 14 12 13 17 11 18 19 20 21 40 43 44 25 PARTS LIST SURESHOT 10 03 31 42 10 41 26 36 35 08 28 30 34 01 27 33 38 39 06 09 07...

Страница 19: ...R Diode Module 18 050 3004 18 Cap Plus Buss Bar 19 050 3004 19 Cap Neg Buss Bar 20 050 3004 20 Weld Ground Buss Bar 21 050 3004 21 Weld Neg Buss Bar 22 N A Button Head Screw 10 32 x 3 8 23 N A Lock Wa...

Страница 20: ...k Washer 14 2 181 3029 20 10 32 x 3 16 Set Screw 15 1 050 1003 94 Shaft Bearing 16 1 101 0601 00 Standard Faceplate 17 2 181 3029 20 10 32 x 3 16 Set Screw 18 3 181 3029 18 8 32 x 3 4 Soc Head Screw 1...

Страница 21: ...Hand Held Capacitor Discharge Welding System Owner s Manual...

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