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MCAC-VTSM-2016-04

R410A DC Inverter VRF V4 Plus W Series 50Hz

Installation 181

flow switches.

4) Special grounding screws should be used for earth connection. Bolts should not be installed or removed at

will; otherwise flow switches may suffer deformation and failure.

5) Flow switches have been set at minimal flow value prior to ex-factory. They should not be adjusted below

the ex-factory setting value, or they may suffer failure. After installing flow switches, please press the flow
switch lever several times to check them. When the lever is found not to respond with “clatter”, rotate the screw
in a clockwise direction, until “clatter” occurs.
6) Be sure to determine the model of target slice according to the rated flow of the unit, the diameter of the

outlet pipe and the adjustment range of the target slice of the flow switch. Besides, the target slice should not

contact with other restrictors in the pipeline or on the inner wall of the pipeline, or the flow switch cannot be

reset normally.

3.5.5. Determine whether the flow switch and the system connected with it are in good operation according to

the measured value by flow meter, namely, when the measured value on flow meter is less than 50% of rated

water flow of the unit, the water flow controller should be cut off and observed for 3 working periods, and it

should be covered with flow switch shell timely.

3.6 Operations and maintenance of double-pipe heat exchanger

3.6.1 Operations of double-pipe heat exchanger

1) Please note that correctly install the water inlet and outlet pipes. The thread of water inlet and outlet are

inner thread G1-1/4.

2) For the double-pipe heat exchanger is internal thread copper pipe, and for avoiding the impurities enter into

and affect the performance then cause corrosion of the double-pipe heat exchanger, it must

be installed the water filter (accessory) near the water inlet pipes of the unit.

3) Please use water pipes which conform to local rules and regulations of pipeline engineering. The size of

water pipe should not smaller than the connector size of the unit (DN32).

4) Periodically clean the water filter according to the water quality situation and the blocking condition of the

filter. Otherwise, it might damage the filter screen of the water filter because of the abnormal pressure.

5) When the unit will not be used for a long time in winter, water inside the double-pipe heat exchanger and the

water pipes should be drained out in case for being frozen. The water inside the double-pipe heat exchanger

can be drained out by its drainage valve, the drain age valve position as Fig.3-1 display. The user can take

down the front plate and open the drainage valve for water draining, and also can without taking down the front

plate then use a straight screwdriver to go through the small hole in the front plate and open the drainage for

water draining, the small hole position as Fig.3-5 display.

6) According to the different water quality the situations of double-pipe heat exchanger and water system

pipelines are different. For removing the scale, it is needed to periodically clean the double-pipe heat

exchanger and water system pipelines. It is suggested that set isolating valves in the suitable places during

water system installation and it is convenient to connect the cleaning system for cleaning.

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Содержание V4 Plus S Series

Страница 1: ...3 phase 380 415V 50Hz MDVS 252 8 W DRN1 MDVS 280 10 W DRN1 MDVS 335 12 W DRN1 Model TechnicalServiceManual V4 Plus Water Cooled VRF ...

Страница 2: ...001 Part 1 General Information 010 Part 2 Selection Procedure 015 Part 3 Specifications Performances 170 Part 4 Installation 198 Part 5 Troubleshooting Contents ...

Страница 3: ... 2016 04 R410A DC Inverter VRF V4 Plus W Series 50Hz General Information 1 Part 1 General Information 1 V4 W VRF system introduction 2 2 Features 2 3 Main units lineup 6 4 Indoor units lineup 6 5 Nomenclature 9 ...

Страница 4: ...or units with capacity up to 130 of total main units can be connected in one system 2 1 2 Wide operation range Main unit water inlet flow 8HP 2 7 8 1m3 h 10HP 3 9 m3 h 12HP 3 6 10 8 m3 h 2 1 3 Long piping length Piping length Permitted value m Actual total piping length 300 Longest piping Actual length 120 Equivalent length 150 Equivalent piping length from the farthest indoor unit to the first in...

Страница 5: ...culation area and it is not easy to get stuck higher reliability easy to clean and maintenance 2 2 3 Wide side heat recovery In the modern large scale buildings the load between the internal and external areas is different It may occur situations that both cooling and heating are required The V4 PLUS W series modular design not only can realize meticulous system division in different areas but als...

Страница 6: ...2 3 2 Backup operation In a multiple system if one module is failed other modules can be backup instead of the failed one for continuing operation 2 3 3 No effect of climate on the operation Due to the stable source of water as the cold heat source of the system both in cold winter and hot summer air conditioning capacity won t be influenced by the environmental temperature Especially when heating...

Страница 7: ...reatly saved installation space Various installation environment Storehouse basement close balcony corridor plant room and so on 2 5 3 Auto addressing Outdoor unit can distribute address for each indoor unit automatically Wireless and wired controllers can enquire and modify each indoor unit s address 2 5 4 Simple signal line connection Installation is easier as communication wiring can be shared ...

Страница 8: ...r units nos HP 8 HP 10 HP 12 HP 8 MDVS 252 8 W DRN1 13 10 MDVS 280 10 W DRN1 16 12 MDVS 335 12 W DRN1 19 16 MDVS 504 16 W DRN1 23 18 MDVS 532 18 W DRN1 29 20 MDVS 560 20 W DRN1 33 22 MDVS 615 22 W DRN1 36 24 MDVS 670 24 W DRN1 39 26 MDVS 784 26 W DRN1 43 28 MDVS 812 28 W DRN1 46 30 MDVS 840 30 W DRN1 50 32 MDVS 895 32 W DRN1 53 34 MDVS 950 34 W DRN1 56 36 MDVS 1005 36 W DRN1 59 4 Indoor units line...

Страница 9: ...Compact four way cassette Four way cassette Four way cassette silent type 18 22 28 36 45 56 71 80 90 100 112 140 Capacity 100W Duct unit Low static pressure duct A5 duct High static pressure duct 18 22 28 36 45 56 71 80 90 112 140 160 200 250 280 400 450 560 Indoor units lineup Capacity Floor standing Ceiling Floor Console ...

Страница 10: ...eiling floor console 22 28 36 45 56 71 80 90 112 140 160 Capacity 100W Wall mounted Fresh air processing unit Wall mounted S panel Wall mounted M panel Wall mounted R panel Fresh air processing unit 22 28 36 45 56 71 80 90 125 140 200 250 280 Note Due to continuous improvement specifications are subject to change without prior notice ...

Страница 11: ...ed F3 Concealed T1 High static pressure duct Z Console T2 Medium static Pressure duct T1 FA Fresh air processing unit Refrigerant type N1 R410A Omit for R22 Power Supply R 380 415V 50Hz 3N Inverter Type D DC Inverter Omit for AC Inverter Main unit Rated Capacity HP only for combinable type Cooling Capacity 100W Water source type Midea VRF Series code Refrigerant type N1 R410A Power supply type V 2...

Страница 12: ...R410A DC Inverter VRF V4 Plus W Series 50Hz MCAC VTSM 2016 04 10 Selection Procedure Part 2 Selection Procedure 1 Introduction 11 2 Unit Selection Based on cooling load 14 ...

Страница 13: ...r unit selection Enter INDOOR UNIT CAPACITY TABLES at given indoor and outdoor temperature Select the unit that the capacity is the nearest to and greater than given load Note Individual indoor unit capacity is subject to change by the combination Actual capacity has to be calculated according to the combination by using outdoor unit capacity table 1 2 1 Calculation of Actual Capacity of Indoor Un...

Страница 14: ...8 67 2 61 6 56 0 50 4 44 8 39 2 33 6 28 0 22HP 80 0 73 8 67 7 61 5 55 4 49 2 43 1 36 9 30 8 24HP 87 1 80 4 73 7 67 0 60 3 53 6 46 9 40 2 33 5 26HP 101 92 94 08 86 24 78 4 70 56 62 72 54 88 47 04 39 2 28HP 105 56 97 44 89 32 81 2 73 08 64 96 56 84 48 72 40 6 30HP 109 2 100 8 92 4 84 0 75 6 67 2 58 8 50 4 42 32HP 116 35 107 4 98 45 89 5 80 55 71 6 62 65 53 7 44 75 34HP 123 5 114 104 5 95 85 5 76 66 ...

Страница 15: ...gerant pipe L Refrigerant pipe equivalent length H Height difference between outdoor and indoor unit Positive data means outdoor unit is top Negative data means outdoor unit is down 1 5 2 Heating capacity modification Modification coefficient of the length and high difference of refrigerant pipe L Refrigerant pipe equivalent length H Height difference between outdoor and indoor unit Positive data ...

Страница 16: ...selection c Real function data with indoor unit combination For the 92 combination calculate the cooling capacity of outdoor unit MDV 280 10 W DRN1 B 26 65KW 90 Indoor temperature WB 20 C Outdoor temperature DB 35 C 29 61KW 100 Indoor temperature WB 20 C Outdoor temperature DB 35 C Then calculated the outdoor capacity in 92 combination index Therefore 26 65 29 61 26 65 10 2 27 24 Outdoor unit MDVS...

Страница 17: ...s 50Hz Specification Performance 15 Part 3 Specification Performance 1 Specifications 16 2 Dimensions 18 3 Piping diagrams 18 4 Electric Characteristics 20 5 Electric wiring 21 6 Capacity Tables 28 7 Accessories 168 8 Functional parts and safety devices 169 ...

Страница 18: ... Capacity W 31590 Input W 10340 Power supply V Ph Hz 380 415V 3Ph 50Hz Operating frequency Hz 40 200 Crankcase W 40 80 Refrigerant oil ml FVC68D 500 Heat exchanger Type Double pipe heat exchanger Rated water flow volume m 3 h 5 4 6 7 2 Pressure drop kPa 35 40 48 Max pressure of water pipe side MPa 1 98 Drainage pipe outside diameter mm Ф10 Water side connecting pipe mm DN32 inner groove Outdoor so...

Страница 19: ...eating conditions indoor temp 20 DB 15 WB outdoor temp 7 DB 6 WB water inlet temp 20 equivalent pipe length 5m drop length 0m 3 Sound level Anechoic chamber conversion value measured at a point 1 m in front of the unit at a height of 1 m During actual operation these values are normally somewhat higher as a result of ambient conditions 4 Connection piping diameter of single unit is the stop valve ...

Страница 20: ...nce 2 Dimensions 8HP 10HP 12HP unit mm 3 Piping diagrams Inverter compressor Oil separator ST EXVB SV2 SV4 Electronic expansion valve Electromagnetic valve Filter Pressure sensor Pressure Switch Way valve Symbol Description Temperature probe SV3 Pressure relief valve TSC1 TSC2 TSJ T7 EXVA ...

Страница 21: ...en degree is 700 pulses 2 When system power on the EXV closes 700pulse first then opens to 350 pulse and stand by When then the unit started it opens to the right pulse 3 When the running main unit receives OFF signal the EXV of slave unit will stop while master unit is running and slave unit stopped at the same time If all main units stopped the EXV will close first and then open to the pulse of ...

Страница 22: ...ting Amps A RLA Rated Locked Amps A OFM Outdoor Fan Motor FLA Full Load Amps A KW Rated Motor Output KW Notes 1 RLA is based on the following conditions Indoor temp 27 DB 19 WB Outdoor temp 35 DB 2 TOCA means the total value of each OC set 3 MSC means the Max current during the starting of compressor 4 Voltage range Units are suitable for use on electrical systems where voltage supplied to unit te...

Страница 23: ...ofcontrolbox L PRO Name EXV_A EX V_B Code Invertercompressor Main 4 wayvalve Contactor Terminal LowpressureON O FFs witch Highpressure ON OFFswitch E lectronicexpa nsionval v e Middle terminal Middleterminal Water o emp sensor utlet t Curr enti nd uctor Power transformer 3 phase bridge rectifier Reactor Solenoid valve Crankcase heater Filter capacitor D ischarg e T emp sensor Temp sensorof inverte...

Страница 24: ...F signal input terminal Electric control box diagram Communication switching plate XT1 powerline terminal XT2 water flow switch ON OFF signal input XT3 water pump ON OFF signal ouput Grounding terminal XT1 Powerline terminal A B C N 380 415V 3N 50Hz 60Hz XT2 water flow switch ON OFF signal input terminal Must be connected to weak current control circuit XT3 Water pump ON OFF signal output terminal...

Страница 25: ...he installation Each unit must be configured a water flow switch and it cannot operate without a water flow switch 2 The signal wire should apply 0 75mm2 shielding wire and connected to the XT2 terminal in the electric control box Water flow ON OFF signal input Main unit master unit Main unit slave unit Main unit slave unit Signal wire between main units All shield terminals of shield wires connec...

Страница 26: ...res along with the week current wires 3 When the water pipeline has a single system the water pump ON OFF signal wire should be connected to the XT3 terminals in the main unit electric control box When the water pipeline has several systems the water pump ON OFF signal should be controlled by the main unit centralized controller The wiring of main unit centralized controller Water pump ON OFF sign...

Страница 27: ...MCAC VTSM 2016 04 R410A DC Inverter VRF V4 Plus W Series 50Hz Specification Performance 25 5 5 Example for power wire connection 5 5 1 A water circuit for single system wiring ...

Страница 28: ...oor units has polarity When connecting be careful to prevent error connection 2 Signal line shall adopt three core shielded wire with an area above 0 75 mm2 3 Do not bind signal line and copper pipe together with belting 4 Make sure that the shield metal layer should be grounded well indoor control box in order to prevent interference 5 It s forbidden to connect 200V or above high volt power to th...

Страница 29: ...A OFM Outdoor Fan Motor kW Rated Motor Output KW FLA Full Load Amps A Notes 1 The current value of combination unit is the total value of each basic model 2 RLA is based on the following conditions Indoor temp 27 C DB 19 C WB Outdoor temp 35 C DB 3 TOCA means the total value of each OC set 4 MSC means the Max current during the starting of compressor 5 Voltage range units are suitable for use on e...

Страница 30: ...9 97 5 93 4 07 20 37 5 97 4 14 20 54 5 97 4 17 112 50 17 11 4 98 2 78 18 91 5 71 3 10 19 47 5 76 3 17 19 80 5 81 3 22 19 97 5 83 3 24 20 37 5 85 3 30 20 54 5 82 3 31 135 00 17 11 4 92 2 31 18 91 5 64 2 57 19 47 5 70 2 64 19 80 5 76 2 68 19 97 5 77 2 70 20 37 5 79 2 74 20 54 5 75 2 75 120 10 45 00 20 81 1 65 7 06 24 82 2 14 8 47 28 26 2 63 9 71 28 71 2 63 9 85 29 08 2 65 9 97 29 73 2 66 10 18 30 29...

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Страница 43: ...9 7 44 4 36 26 01 8 80 4 92 125 00 13 21 3 06 1 84 15 73 3 95 2 23 18 35 4 93 2 63 19 61 5 52 2 84 20 87 6 64 3 11 23 39 7 29 3 47 26 01 8 60 3 92 150 00 13 21 3 02 1 53 15 73 3 91 1 85 18 35 4 89 2 19 19 61 5 46 2 36 20 87 6 57 2 59 23 39 7 24 2 89 26 01 8 51 3 25 60 10 50 00 11 33 0 77 3 42 13 53 0 95 4 10 15 73 1 15 4 77 16 78 1 28 5 11 17 93 1 39 5 46 20 03 1 67 6 14 22 23 1 95 6 84 100 00 11 ...

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Страница 158: ...7 81 3 00 75 47 6 51 2 85 72 73 6 75 2 73 70 34 6 55 2 64 65 56 5 87 2 47 425 00 85 03 8 54 2 53 80 25 7 81 2 40 75 47 6 79 2 27 72 73 6 09 2 21 70 34 5 84 2 14 65 56 5 87 1 98 510 00 85 03 8 54 2 11 80 25 7 81 2 00 75 47 6 98 1 89 72 73 5 77 1 85 70 34 5 46 1 79 65 56 5 87 1 65 60 10 170 00 72 73 15 36 4 75 68 64 14 50 4 48 64 54 13 57 4 22 62 49 12 60 4 13 60 44 12 27 3 99 56 34 10 81 3 77 340 0...

Страница 159: ... 6 07 1 68 425 00 60 78 8 16 1 74 57 37 7 60 1 65 57 37 7 08 1 66 51 90 6 80 1 49 50 20 6 56 1 44 46 78 6 07 1 35 510 00 60 78 8 16 1 45 57 37 7 60 1 37 57 37 7 08 1 39 51 90 6 80 1 24 50 20 6 56 1 20 46 78 6 07 1 12 30 170 00 60 78 7 66 4 40 57 37 7 14 4 16 57 37 6 78 4 19 51 90 6 14 3 79 50 20 6 27 3 64 46 78 5 85 3 39 340 00 60 78 7 32 2 21 57 37 6 84 2 09 57 37 6 39 2 11 51 90 6 14 1 89 50 20 ...

Страница 160: ...3 4 29 81 23 29 87 4 36 81 93 29 86 4 39 450 00 68 24 24 89 2 93 75 42 28 56 3 27 77 67 28 82 3 35 78 95 29 05 3 39 79 64 29 13 3 42 81 23 29 27 3 47 81 93 29 11 3 49 540 00 68 24 24 58 2 43 75 42 28 19 2 71 77 67 28 50 2 78 78 95 28 82 2 82 79 64 28 85 2 84 81 23 28 94 2 89 81 93 28 74 2 90 120 10 180 00 82 99 8 23 7 17 98 97 10 68 8 62 112 72 13 16 9 89 114 51 13 13 10 03 115 97 13 27 10 16 118 ...

Страница 161: ...6 31 69 4 58 86 93 31 92 4 67 88 48 32 20 4 74 450 00 63 49 20 65 2 64 75 87 27 55 3 25 82 85 33 74 3 66 83 51 31 03 3 60 84 86 31 17 3 65 86 93 31 36 3 72 88 48 31 36 3 77 540 00 63 49 20 34 2 20 75 87 27 20 2 70 82 85 33 45 3 05 83 51 30 73 2 99 84 86 30 89 3 03 86 93 31 07 3 09 88 48 30 97 3 13 100 10 180 00 67 75 5 99 5 79 80 93 7 74 6 97 94 10 9 84 8 17 100 50 10 94 8 76 106 90 12 17 9 36 118...

Страница 162: ...57 34 05 4 86 92 27 34 21 4 97 93 74 34 47 5 04 450 00 57 39 16 32 2 32 68 27 21 56 2 82 79 99 27 49 3 38 85 27 30 62 3 64 89 57 33 38 3 86 92 27 33 62 3 96 93 74 33 64 4 00 540 00 57 39 16 06 1 92 68 27 21 27 2 35 79 99 27 17 2 81 85 27 30 31 3 03 89 57 33 05 3 21 92 27 33 29 3 29 93 74 33 18 3 32 80 10 180 00 54 20 4 36 4 60 64 74 5 51 5 52 75 28 6 91 6 46 80 55 7 75 6 94 85 44 8 47 7 38 95 98 1...

Страница 163: ...73 3 99 83 94 29 29 4 45 93 35 34 60 5 03 450 00 47 43 12 03 1 87 56 46 15 53 2 26 65 87 19 40 2 68 70 39 21 73 2 90 74 90 26 11 3 17 83 94 28 70 3 54 93 35 33 83 4 00 540 00 47 43 11 88 1 55 56 46 15 37 1 88 65 87 19 22 2 23 70 39 21 49 2 41 74 90 25 83 2 64 83 94 28 48 2 94 93 35 33 49 3 32 60 10 180 00 40 65 3 04 3 43 48 56 3 74 4 11 56 46 4 53 4 79 60 22 5 02 5 13 64 37 5 47 5 49 71 89 6 57 6 ...

Страница 164: ... 1 68 50 44 6 91 1 80 53 45 7 53 1 92 60 22 8 97 2 17 66 62 10 34 2 42 540 00 33 88 4 23 1 00 40 28 5 22 1 19 47 05 6 31 1 40 50 44 6 79 1 50 53 45 7 41 1 59 60 22 8 83 1 81 66 62 10 26 2 01 30 180 00 33 88 5 49 3 09 40 28 6 65 3 69 47 05 8 14 4 34 50 44 8 88 4 66 53 45 9 67 4 96 60 22 11 39 5 63 66 62 13 33 6 28 360 00 33 88 5 01 1 53 40 28 6 21 1 83 47 05 7 56 2 15 50 44 8 32 2 31 53 45 9 07 2 4...

Страница 165: ...38 15 18 38 4 68 128 78 15 81 4 42 450 00 154 03 19 89 4 19 152 94 20 72 4 13 147 89 20 31 3 99 138 60 19 18 3 73 138 15 18 76 3 73 128 78 15 81 3 53 540 00 154 03 19 53 3 50 152 94 20 45 3 45 147 89 20 52 3 32 138 60 19 40 3 11 138 15 18 97 3 11 128 78 15 81 2 94 120 10 180 00 111 15 24 68 6 76 111 08 25 35 6 70 112 01 26 24 6 71 110 56 26 30 6 59 110 05 26 74 6 51 109 13 26 72 6 44 360 00 113 42...

Страница 166: ...4 14 36 4 16 116 87 13 28 4 05 108 94 11 82 3 80 450 00 141 04 18 13 3 84 133 10 16 05 3 66 125 17 14 57 3 46 120 84 13 59 3 35 116 87 12 47 3 26 108 94 11 08 3 06 540 00 141 04 18 13 3 20 133 10 15 82 3 06 125 17 14 78 2 88 120 84 13 20 2 80 116 87 12 09 2 73 108 94 10 66 2 56 100 10 180 00 112 09 28 03 6 57 113 40 29 52 6 56 112 50 31 00 6 37 110 02 28 80 6 35 106 41 27 95 6 13 99 20 24 85 5 81 ...

Страница 167: ...03 108 94 11 80 3 80 102 44 9 82 3 62 98 84 9 34 3 50 95 59 9 48 3 37 89 10 8 43 3 15 450 00 115 43 12 61 3 22 108 94 12 18 3 03 102 44 10 20 2 88 98 84 9 71 2 79 95 59 9 48 2 69 89 10 8 43 2 52 540 00 115 43 12 82 2 67 108 94 12 40 2 52 102 44 10 36 2 40 98 84 9 93 2 32 95 59 9 48 2 24 89 10 8 43 2 10 80 10 180 00 101 99 26 31 5 92 96 22 24 07 5 64 90 90 21 33 5 44 88 01 20 74 5 26 85 13 19 65 5 ...

Страница 168: ...7 8 53 2 98 79 72 7 11 2 84 76 83 7 37 2 72 74 31 7 15 2 62 69 26 6 41 2 46 450 00 89 82 9 32 2 52 84 77 8 53 2 38 79 72 7 42 2 26 76 83 6 66 2 19 74 31 6 38 2 12 69 26 6 41 1 97 540 00 89 82 9 32 2 10 84 77 8 53 1 99 79 72 7 62 1 88 76 83 6 30 1 84 74 31 5 96 1 78 69 26 6 41 1 64 60 10 180 00 76 83 16 77 4 70 72 50 15 83 4 43 68 18 14 81 4 17 66 01 13 76 4 08 63 85 13 39 3 94 59 52 11 81 3 73 360...

Страница 169: ...49 42 6 63 1 67 450 00 64 21 8 91 1 73 60 60 8 30 1 64 60 60 7 73 1 65 54 83 7 43 1 48 53 03 7 16 1 43 49 42 6 63 1 34 540 00 64 21 8 91 1 44 60 60 8 30 1 36 60 60 7 73 1 38 54 83 7 43 1 24 53 03 7 16 1 20 49 42 6 63 1 11 30 180 00 64 21 8 37 4 37 60 60 7 79 4 13 60 60 7 40 4 16 54 83 6 71 3 76 53 03 6 85 3 61 49 42 6 39 3 36 360 00 64 21 8 00 2 20 60 60 7 47 2 08 60 60 6 97 2 10 54 83 6 71 1 88 5...

Страница 170: ...ng 14 Connective pipe accessory 1 Connect to the side of liquid pipe 15 Air side connective pipe 1 or 2 Connect to the air pipe side 8 10HP 1pc 12HP 2pcs 7 2 Optional accessories Branch joint of outdoor indoor unit Optional accessories Model name Packing Size mm Gross net Weight kg Function Branch Joint of outdoor unit FQZHW 02N1D 255 150 185 1 5 1 2 Distribute the refrigerant to Indoor Units and ...

Страница 171: ...or TSJ Water inlet temp of double pipe heat exchanger B 4100 R 25 10KΩ TSC1 Water outlet temp of upper pipe B 4100 R 25 10KΩ TSC2 Water outlet temp of lower pipe B 4100 R 25 10KΩ T7 Discharge temp sensor B 3950 R 25 56104 8Ω T5 Temp sensor of inverter module B 3950 R 25 56104 8Ω Pressure sensor HPS High pressure sensor discharge Model YLCGQ NSK BD046I U289 0 5Mpa LPS Low pressure sensor suction YK...

Страница 172: ...ter VRF V4 Plus W Series 50Hz MCAC VTSM 2016 04 170 Installation Part 4 Installation 1 Precautions 171 2 Main units installation 172 3 Water system installation 177 4 Refrigerant pipe engineering 184 5 Trial run 193 ...

Страница 173: ...and clamp the cable so that no external force will be acted on the terminal If connection or fixing is not perfect it will cause heat up or fire at the connection Wiring routing must be properly arranged so that control board cover is fixed properly If control board cover is not fixed perfectly it will cause heat up at connection point of terminal fire or electrical shock If the supply cord is dam...

Страница 174: ...lace convenient to connect water refrigerant and electricity Ensure that the noise and exhaust ventilation of the main unit do not affect the neighbors of the property owner or the surrounding ventilation Ensure that the main unit is installed in a well ventilated place that is possibly closest to the indoor unit Ensure that the main unit is installed in a cool place without direct sunshine exposu...

Страница 175: ...rmal noise generated due to base Base types Steel structure base Concrete base see the figure below for the general making method CAUTION The key points to make basement The master unit s basement must be made on the solid concrete ground Refer to the structure diagram to make concrete basement in detail or make after field measurements In order to ensure every point can contact equality the basem...

Страница 176: ...r VRF V4 Plus W Series 50Hz MCAC VTSM 2016 04 174 Installation Position illustration of screw bolt Unit mm Unit mm Centering position illustration of each connective pipe Unit mm HP SIZE 8 10 12 A 650 B 780 C 518 D 550 ...

Страница 177: ...master unit while the other setting as the slave unit Take 18HP composed by 10HP 8HP as an example 1 Place the 10HP at a side of the first branching site 2 Place the unit from the large capacity to the small See the detail placement illustration 3 Set 10HP as the master unit while the 8HP as the aux unit 2 7 Installation space for main unit Ensure enough space for maintenance The modules in the sa...

Страница 178: ...VRF V4 Plus W Series 50Hz MCAC VTSM 2016 04 176 Installation Installation space of several main units CAUTION When install several main units please reserve the top maintenance space as the single main unit installation ...

Страница 179: ...w of the unit 4 The pump installed in the water system should be equipped with starter and should be controlled by the unit The unit only supplies the on off controlling signal of water pump and do not supply the power for the water pump 5 The pipes and their ports must be independently supported but should not be supported on the unit 6 The pipes and their ports of the double pipe heat exchanger ...

Страница 180: ...f water inlet outlet and drainage port 3 3 Installation of drainage port connecting pipes According to the field installation condition it is selected the side which is draining easily for installing the drainage port connecting pipes During installation the seal ring should be put on the water outlet connector then install into the drainage hole in the chassis from the bottom of the unit and then...

Страница 181: ...utlet plug and seal ring otherwise the condensed water produced during the system operation will drain near the installation place to cause inconvenience 3 4 Installation of the main unit water pipelines Symbols description Gate valve Y shape filter Pressure gage Thermometer Water flow switch Motorized valve Flexible connection Drainage valve Main unit side water pipelines connecting figure Recomm...

Страница 182: ...n the pipeline with downward flowing direction The inlet water of gravity should be taken into account when flow switches are installed in the pipeline with upward flowing direction 3 5 3 Water flow switch must be installed on a section of straight line pipeline and its both ends must be supplied with straight line pipes whose length is at least 5 times diameter of the pipe In the meanwhile the fl...

Страница 183: ...ad of water inlet and outlet are inner thread G1 1 4 2 For the double pipe heat exchanger is internal thread copper pipe and for avoiding the impurities enter into and affect the performance then cause corrosion of the double pipe heat exchanger it must be installed the water filter accessory near the water inlet pipes of the unit 3 Please use water pipes which conform to local rules and regulatio...

Страница 184: ...ump and then let the double pipe heat exchanger static state for 2h And open the water pump continuously dynamic loop for 3 4h During that every 0 5h it is done both side alternative cleaning During the acid cleaning it should timely do sampling test for acid concentration if the continuous twice testing concentration difference is lower than 0 2 which means the acid cleaning finish reaction Put t...

Страница 185: ...3 7 2 Circulating Chilled Water Processing Design Standard other index also should meet with the below table 3 7 3 It should periodically to detect and handle the chilled water quality in the water system When handling the water please make sure with the water dealing person to confirm that use any water scale inhibitor and antiseptic agent etc will not have corrosion to the stainless steel and co...

Страница 186: ...unit up H 50m Main unit down H 40m Indoor unit to indoor unit drop height H 30m Table 4 2 No Permitted value Examples Piping 1 The size of indoor unit main pipe should be bigger than the indoor unit aux pipe The indoor unit main pipe needn t increase when it is equal to main pipe L2 L9 need to increase the pipe diameter φ9 52 φ12 7 φ12 7 φ15 9 φ15 9 φ19 1 φ19 1 φ22 2 φ22 2 φ25 4 φ25 4 φ28 6 φ28 6 ...

Страница 187: ...d by Midea otherwise that will cause serious error of the system 2 Indoor units should be placed as equally as possible at the both sides of the U shape branch pipe 3 When the main unit is over 20m from the above places it is recommended to set a return oil bending every 10m of the air pipe in the main pipe the return oil bending specification is as Fig 4 2 ...

Страница 188: ...A 460 Φ28 6 Φ12 7 FQZHN 03D 460 A 660 Φ28 6 Φ15 9 FQZHN 03D 660 A 920 Φ31 8 Φ19 1 FQZHN 03D 920 A 1350 Φ38 1 Φ19 1 FQZHN 04D 4 4 Size of joint pipes for main unit Base on the following tables select the diameters of the main unit connective pipes In case of the main accessory pipe large than the main pipe take the large one for the selection Example parallel connect with the three main units 10 10...

Страница 189: ...uid pipes 90m the size of main pipe mm Gas side Liquid side The 1st branching pipe 8HP Φ22 2 Φ12 7 FQZHN 02D 10HP Φ25 4 Φ12 7 FQZHN 02D 12HP Φ28 6 Φ15 9 FQZHN 03D 16HP Φ31 8 Φ15 9 FQZHN 03D 18 22HP Φ31 8 Φ19 1 FQZHN 03D 24HP Φ31 8 Φ19 1 FQZHN 03D 26 32HP Φ38 1 Φ22 2 FQZHN 04D 34 36HP Φ38 1 Φ22 2 FQZHN 04D 4 5 Branch pipes for main unit Table 4 7 Model Main unit pipe connective opening dimension mm...

Страница 190: ... 71 2 142 the pipe L3 diameter is Φ15 9 Φ9 5 thus select FQZHN 01C for the branching pipe D 3 The main pipe L2 with N1 N4 downstream indoor units that total capacity is 71 4 284 the pipe L2 diameter is Φ22 2 Φ9 5 thus select FQZHN 02C for the branching pipe B 4 The main pipe L7 with N6 N7 downstream indoor units that total capacity is 56 71 127 the pipe L7 diameter is Φ15 9 Φ9 5 thus select FQZHN ...

Страница 191: ...nected main units refer to Table 5 9 select the three parallel connected main unit the pipe diameter isΦ38 1 Φ19 1 3 Parallel connect the three main units refer to Table 5 7 should select FQZHW 03N1C for main unit connective pipes L M 4 8 Remove dirt or water in the piping 1 Make sure there is no any dirt or water before connecting the piping to the main units 2 Wash the piping with high pressure ...

Страница 192: ...the equipment be damaged the pressure maintained time should not last too long 4 10 Vacuum with vacuum pump 1 Use the vacuum pump which vacuum level lower than 0 1MPa and the air discharge capacity above 40L min 2 The main unit is not necessary to vacuum don t open the main unit gas and liquid pipe shut off valves 3 Make sure the vacuum pump could result as 0 1MPa or below after 2 hrs or above ope...

Страница 193: ...er and the length of the liquid side pipe of the main indoor unit connection The refrigerant is R410A Table 4 11 Pipe size on liquid side Refrigerant to be Added per meter Φ6 4 0 022kg Φ9 5 0 057kg Φ12 7 0 110kg Φ15 9 0 170kg Φ19 1 0 260kg Φ22 2 0 360kg Φ25 4 0 520kg Φ28 6 0 680kg 4 11 The Installation key points of connective pipes between main units 1 Connect the pipes between main units the pip...

Страница 194: ...ter VRF V4 Plus W Series 50Hz MCAC VTSM 2016 04 192 Installation Wrong Way Wrong Way 3 The branching pipe must be installed horizontally error angle of it should not large than 10 Otherwise malfunction will be caused ...

Страница 195: ...d air discharge valve after make sure the air in the water pipelines and unit has been drain out and then close the air discharge valve 10 Check whether the pressure meters in the water inlet and water return pips of the unit thermometer water flow switch etc work normally and make sure the water pipelines system operate normal and the water flow is suitable 5 2 Preparation before debugging 1 Calc...

Страница 196: ...on R410A critical thickness 0 3 kg m3 4 Calculate the critical thickness through following steps and take necessary actions Calculate the sum of the charge volume A kg total refrigerant volume refrigerant volume when delivered nameplate super addition Calculate the indoor cubage B m3 as the minimum cubage Calculate the refrigerant thickness Critical thickness 0 3 kg m3 5 Counter measure against ov...

Страница 197: ...dd mm yy Item name Address Tel Supplier Delivery date dd mm yy Installation section Principal Commissioning section Principal Remark recharged refrigeration quantity to system kg Name of refrigerant R22 R407C R410A Installing section Commissioning name seal seal Signature Signature Date _____dd____mm____yy Date _____dd____mm____yy ...

Страница 198: ...f main unit Cooling Unit No 1 No 2 No 3 Run Voltage V Total current of run A Operation current of compressor A High pressure pressure Kg cm 2 Low pressure pressure Kg cm 2 Inlet air temperature C Outlet air temperature C Operation data of indoor unit No Position Model Bar code of indoor unit Inlet air temperature C Outlet air temperature C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ...

Страница 199: ... 0 OFF 1 ON 22 Priority mode 0 1 2 3 4 10 T2B T2 average temp Actual value 23 Quantity of communicated indoor units Actual value 11 T5 inverter module temp Actual value 24 The qty of installed indoor units Actual value 12 T7 discharge temp of inverter compressor Actual value 25 The last time error or protective code Without protection or error display code 00 13 TSJ water inlet temp Actual value 2...

Страница 200: ...ter VRF V4 Plus W Series 50Hz MCAC VTSM 2016 04 198 Troubleshooting Part 5 Troubleshooting 1 Normal air conditioner phenomenon 199 2 Air conditioner protection in common 199 3 Malfunction code and troubleshooting 200 ...

Страница 201: ...n the reasons are as follows Power is off Manual switch is pulled to off side Fuse is cut Protect device starts at the same time running director lights Timer s setting time is over at the time running director lights 1 8 Heating or cooling is inefficient Filter is block by duct or rubbish The place of air deflector is unfit Fan mode is slight or running mode is fan Setting temperature is unfit Si...

Страница 202: ...error Only display in master unit 10 H4 P6 protection appears three times in 60 minutes 11 H5 P2 protection appears three times in 60 minutes 12 H6 P4 protection appears three times in 100 minutes 13 H7 Quantity of indoor units decrease error 14 H8 High pressure sensor error 15 H9 Reserve 16 P0 Top temperature protection of inverter compressor 17 P1 High pressure protection 18 P2 Low pressure prot...

Страница 203: ...the addresses should not be repeated in one system Reset the ODU addresses ODU communication wires are connected incorrectly all the wires for H1 H2 E connections should be 3 core shielded wire the wiring should be polarity connection H1 connect to H1 H2 connect to H2 the wiring should not be short circuit Replace the communication wires to 3 core shielded wire reconnect the communication wire Out...

Страница 204: ... current can be distributed to the three phases equally E1 Phase sequence error The 3 phase sequence of power supply is wrong The A B C terminal of three phase power supply should meet compressor phase sequence requirement If the phase sequence is adverse the compressor will operate inversely Exchange any two of the 3 sequence Some power supply terminals are loose if there has phase loose the comp...

Страница 205: ...The communication wires are interfered by high voltage power voltage over 220V is high voltage power Communication wires are close to electromagnetic interference source Such as transformer strong fluorescent lamp etc Remove the interference source or use device to filter out the interference The length of communication wire is over 1200m Adjust the wire length to less than 1200m 3937ft or strengt...

Страница 206: ...e multimeter displays 0 4 0 7 V it is normal Satisfying the above two conditions at the same time indicates that the inverter module has no problem E8 Main unit address error The ODU s address is more than 3 or be set repeatedly The addresses should be set less than 3 and differently Outdoor main PCB is damaged Replace the outdoor main PCB No Yes The communication wires H1 H2 and E are short circu...

Страница 207: ... transformer is abnormal The transformer is damaged Remove the interference No No No Yes There has electromagnetic interference nearby the unit Such as High frequency transmitter or other high strength radiation device Replace the transformer Provide normal power supply Yes Yes H2 H3 Communication wire between outdoor units is loosen Fasten the communication wire Some outdoor units addresses ENC1 ...

Страница 208: ...normal range the 485 communication IC is disabled Indoor units should be unified power supply which can prevent compressor from liquid hammer caused by dropped indoor units with EXV unclosed H7 Quantity of indoor units decrease error Communication terminals P Q E are loose Fasten the communication terminals Yes Transformer of IDU is disabled Replace the transformer IDU are not unified power supply...

Страница 209: ... low pressure side is blocked The discharge temperature is higher than normal value low pressure is lower than normal value current is lower than normal value and suction pipe may be frosting The normal system running parameters please refer to attached table 3 High pressure sensor is short circuit or disabled Replace the sensor System is lack of refrigerant Refrigerant recharging is not according...

Страница 210: ...wer than normal value and suction pipe may be frosting 4 The phenomenon of the indoor load is too large The suction temperature and discharge temperature are both higher than normal value 5 The phenomenon of the system contains air or nitrogen The high pressure is higher than normal value current is larger than normal value discharge temperature is higher than normal value compressor makes noise p...

Страница 211: ...d table 3 If the system install three phase protector and the three phase protector connect with high pressure switch in series connection the system will display P1 protection when fist power on and P1 protection will disappear after system is steady If the system install three phase protector and the three phase protector connect with low pressure switch in series connection the system will disp...

Страница 212: ...stem running parameters please refer to attached table 3 If the system install three phase protector and the three phase protector connect with high pressure switch in series connection the system will display P1 protection when fist power on and P1 protection will disappear after system is steady If the system install three phase protector and the three phase protector connect with low pressure s...

Страница 213: ... meter do not display steady 5 How to check whether compressor is error Measure the resistance between two terminals among the three terminals of compressor The resistance between two terminals is 2 5Ω the resistance between each terminal and ground is infinity if the resistance is out of the normal range the compressor is error P3 Over current protection of compressor The indoor load is too large...

Страница 214: ...ore than 15Hz L9 frequency difference between the real and the setting frequency more than 15Hz L0 module protection L5 Zero speed protection L7 Phase sequence error P6 will disappear in one minute Then press the check button to find the specific error code Check module and compressor Check power supply of module Check power supply of module Check module and electric circuit Check electric circuit...

Страница 215: ... normal then go to step 2 Step 2 Module check 1 DC voltage between terminal P and terminal N should be 1 41 times of the local power supply voltage 2 DC voltage between terminal 1 and 2 should be 510V 580V 3 Discoonnect the terminal 3 4 and 5 from inverter compressor Measure the risistance between any two terminals among terminal 1 2 3 4 5 All the values should be infinity If any of the value appr...

Страница 216: ...bleshooting Step 1 Check the DC voltage between 1 and 2 terminal the normal value should be 510V 580V if the voltage is lower than 510V go to step 2 Step 2 Check whether the wires of rectifier circuit are loose or not If wires are loosen fasten the wires If wires are OK replace the main PCB 1 2 ...

Страница 217: ...s malfunction it needs to be replaced 4 L8 L9 troubleshooting Step 1 Compressor check Measure the resistance between each two of U V W terminals of the compressor all the resistance should be the same and equal to 0 9 5 Ohms Fig A and Fig B Measure the resistance between each of U V W terminals of the compressor to ground Fig C all the resistance should trend to infinity Fig D otherwise the compre...

Страница 218: ...ormal system nearby Replace the main PCB of system A with correct connection if compressor A can start normally it means the main PCB which is replaced is damaged If compressor A still can t start normally replace the compressor 5 Guide for compressor replacement Step 1 Take out the compressor from the faulted outdoor unit pour out the oil from the compressor according to the method illustrated No...

Страница 219: ...e oil is still transparent but there is impunity in the oil the impunity may clog the filter The oil is still transparent but there is impunity in the oil the impunity may clog the filter The oil becomes cloudy and gray The oil contains a lot of copper scrap The compressor can t be lubricated effectively The electric heat will rise and the temperature of the motor becomes increasingly high The mot...

Страница 220: ...is worn A normal bearing of the compressor The bearing is worn seriously it is damaged completely The bearing is worn seriously it is damaged completely A clean filter on the suction pipe of the system The filter is blocked by impunity the suction and exhaust of the compressor will be The filter is blocked by impunity the suction of the compressor will be abnormal ...

Страница 221: ...l to the compressors the rest oil should be charged to the Pour out all of the oil from the compressor oil separator and gas liquid separator The oil is dirty Check the filter between the ball valve and the 4 way valve The filter is blocked by impunity Clean the filter screen with nitrogen or replace the filter Replace the compressor which has been damaged Add clean oil to the new compressor and l...

Страница 222: ...ppear 3 times C4 protection in 60 minutes it cannot resume automatically and it can resume only by restarting the machine The error should be promptly investigated and handled so as not to cause further damage Replace the temperature sensor C4 F0 Max TSC1 TSC2 52o C or Min TSC1 TSC2 4o C The maximum outlet water temperature too high or minimum outlet water temperature is too low TSC1 or TSC2 tempe...

Страница 223: ...ow protection Replace the temperature sensor C5 Max TSJ 50o C or Min TSJ 5o C The maximum outlet water temperature too high or minimum outlet water temperature is too low TSJ temperature sensor fault Outdoor main PCB is damaged Adjustment of water temperature and water flow Replace the outdoor main PCB No No No Yes Yes Yes ...

Страница 224: ...nt with attached table 2 the sensor is disabled 3 17 C8 Flow switch break protection The screw between inverter module and radiating fin is loose Outdoor main PCB is damaged Replace the outdoor main PCB C7 Temperature sensor of main inverter module is short circuit or disabled Replace the sensor Yes No No Yes Tighten the screw make sure the inverter module is closed to the radiating fin Yes C8 Lac...

Страница 225: ...Conditioner Division Midea Group Address Midea Headquarters Building 6 Midea Avenue Beijiao Shunde Foshan Guangdong China Postal code 528311 Tel 86 757 26338346 Fax 86 757 22390205 cac midea com global midea com Note The data in this book may be changed without notice for further improvement on quality and performance ...

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