background image

9

4. Locate the 

3

/

8

" Yellow Tubing. Firmly press one

end into the Holding Tank Shut–Off Valve
and the other end into the tee. (Refer to Fig.
1, page 1.) The fittings will grab the tubing
and seal it in place. Make sure the tubing is
pressed all the way in to create a pressure tight
connection.

Note: If the optional RO Comparator is used,
its location and the location of its test cells
should be determined at this time.

The "In" Cell should be located in the Red
Feed Water Tubing line before the R.O.
System.

The "Out" Cell should be located in the 

1

/

4

"

Yellow Tubing Line, between the "Out" Port
and the Tee.

F.

Start Up

At time of start up and each time the filters are
changed the system should be sanitized (also see
Operation and Maintenance Sec. V, B.1–4,
page 10).

1. Sanitizing the system. Use a drip pan to aid

clean–up.

NOTE: The system should be sanitized
BEFORE installing the Sediment/Carbon
Prefilter, the Activated Carbon Post Filter or
the R.O. Membrane.

•Use a good quality unscented 5¼% liquid

chlorine household bleach.

•Open the Dispensing Faucet by lifting the

black handle and open the Holding Tank
Shut–Off Valve (the handle should be
parallel with the valve body).

•Remove the plug on the underside of the

manifold labelled “SEDIMENT/CARBON”.
Pour one capful of bleach (this is
approximately 2 tsp. or 10 ml) into one of
the white Housings. Insert a Housing O–ring
into the Housing groove, (press firmly in
place). Engage and firmly tighten the
Housing hand tight only.

•Remove the plugs labelled “MEMBRANE”

and “ACTIVATED CARBON” from the
underside of the manifold. To each of the
remaining white Housings, add one capful of
bleach. Insert a Housing O–ring, engage and
firmly tighten the Housings hand tight only.

•Slowly open the Feed Water Saddle Valve

(turning counter clockwise).

•As soon as the water begins to come out of

the Dispensing Faucet, close the Faucet.

•Let stand for 15 minutes.

NOTE: During this time, check the system
carefully for leaks.

•At the end of 15 minutes, CLOSE the Feed

Water Saddle Valve and open the Dispensing
Faucet.

•Allow the Holding Tank to completely drain,

then remove the Sediment/Carbon Filter
Housing (the farthest of the three from the
In–Out ports), empty, and install the
Sediment/Carbon Prefilter. Firmly tighten
the Housing hand tight only.

•Remove the Activated Carbon Filter

Housing (the closest of the three to the
In–Out ports), empty, and install the
Activated Carbon Post Filter. Firmly tighten
the Housing hand tight only.

2. Installing the R.O. Membrane:

•Remove the R.O. Membrane Housing, (the

middle one), and empty.

•Insert the Membrane up into the manifold.

(The O–rings should be up toward the
manifold.) Check the Housing O–ring for
proper position in its groove, engage and
firmly tighten the Housing hand tight only.

3. Rinsing the system:

•Slowly open the Feed Water Saddle Valve

fully counter clockwise.

•The Holding Tank Valve should be open.

•Check the Air Gap Window on the

Dispensing Faucet to be sure that the drain
water is flowing. (Refer to Figure 2, page 6.)
The R.O. System is now making water.

•Do not open the Faucet for at least 6 hours.

•Do not use the first three full tanks of water.

CAUTION: The R.O. Membrane is shipped
with a preservative in it (0.5% sodium
metabisulfite). This will be rinsed out with
the first water produced. Allow the Holding
Tank to fill (overnight) and discard the first
three full tanks of production. It takes
approximately 6 hours to make a full tank.

When the Faucet is first opened, expect air
and carbon fines (very fine black powder)
from the In–Line and Activated Carbon Post
Filters to be rinsed out. This is normal for the
first tank of water or after the Activated
Carbon Post Filters are changed.

Содержание T.F.C.-25D

Страница 1: ...MICROBIOLOGICALLY UNSAFE OR OF UNKNOWN QUALITY WITHOUT ADEQUATE DISINFECTION BEFORE OR AFTER THE SYSTEM MICROLINE REVERSE OSMOSIS DRINKING WATER SYSTEM Model T F C 25D Installation Operation Service Manual This drinking water system is tested and Certified to ANSI NSF Standard 58 for the reduction of Barium Cadmium Chromium Hexavalent Chromium Trivalent Copper Fluoride Lead Mercury Radium 226 228 ...

Страница 2: ...ion 7 C Drain Clamp Installation 8 D R O Manifold Assembly Installation 8 E Position the Drinking Water Holding Tank and Make the Final Hose Connections 8 F Start Up 9 SECTION V OPERATION AND MAINTENTANCE 10 A Normal Operation 10 B Changing Filters 10 C Changing the In Line Activated Carbon Post Filter 11 SECTION VI TECHNICAL DATA 11 A Water Quality 11 B Water Quantity 11 C Net Pressure Differenti...

Страница 3: ...provides maximum surface area for water production and is less susceptible to fouling by particulate matter turbidity and colloidal materials ACTIVATED CARBON The Activated Carbon Post Filter contains carbon particles with a vast network of pores The tremendous surface area of these pores typically 800 1200 square meters per gram of carbon gives the carbon very good adsorptive sites for substances...

Страница 4: ...k INLET 1 4 Red TANK 3 8 Yellow 1 4 Yellow FEED WATER SADDLE VALVE COLD WATER LINE ONLY 1 AIR GAP REQUIRED MOUNT HOLDING TANK ON SHELF OR STRAP BETWEEN FLOOR JOISTS Shelf Or Straps Not Included FLOOR BASEMENT FLOOR NOTE FOR REFRIDGERATOR WATER DISPENSER OR ICE MAKER HOOKUP TEE INTO 3 8 BLUE TUBING TO DISPENSING FAUCET POLYTUBE TEE RO MANIFOLD COVER PLEASE NOTE IF AIR GAP ON FAUCET IS NOT USED IN B...

Страница 5: ...ures are for a new Membrane that has been rinsed for 24 hours The production rate of a new Membrane can decrease by 10 per year or more depending upon the scaling and fouling tendencies of the Feed Water 2 Actual capacity measured at 50 psig 77 2 F 818 mg l TDS per ANSI NSF Standard 58 3 5 psig precharge and 40 psig water pressure in tank TABLE B RECOMMENDED OPERATING LIMITS FOR FEED WATER Specifi...

Страница 6: ...ith jaws taped to hold faucet 13 Basin wrench or 10 pipe wrench 14 Teflon tape 15 Wide masking tape or duct tape 16 Plastic tubing cutter 17 Extra plastic tubing 18 Low range air pressure gauge 19 Bicycle hand air pump 20 Small bottle of liquid chlorine bleach 21 Graduated measuring cylinder 22 Paper towels wisk broom and assorted clean up materials C Site Selection for Major System Components The...

Страница 7: ... gap While the system is producing water the drain water flows from the R O through the air gap and then to the household drain The purpose of the air gap is to prevent water in the drain from backing up into the R O Drinking Water System NOTE For proper installation the Air Gap Faucet has a critical level line CL marked on its body and should be mounted so that the CL line is at least one 1 inch ...

Страница 8: ...ing an additional half turn Don t over tighten Rotate the Spout and Body into position Align the Slotted Washer and the Spacer to allow access to the Hose Barbs and tighten the Hex Nut while holding the faucet in alignment with a padded Crescent wrench Do not over tighten B Feed Water Saddle Valve Installation Decide on location Do NOT connect to a hot water feed line If you are not sure of the su...

Страница 9: ...Drain Clamp There should be no sag in the line as 3 8 DRAIN CLAMP ASSEMBLY Figure 4 Drain Pipe 1 4 Screw Drain Clamp Front Plate Insert Compression Nut Black Drain Tubing 1 4 Nut Drain Clamp Back Plate Assemble and tighten the brass screw To pierce the tubing turn the Valve Handle fully clockwise inward A small amount of water may escape from the outlet until it is fully pierced When you feel the ...

Страница 10: ... Brass Insert Connect to the Feed Water Saddle Valve 3 Locate the Black Drain Tubing Remove the black plug from the fitting labelled Drain on the manifold and insert the tubing Run the tubing along its course to the Hose Barb on the Dispensing Faucet trim to length and connect by firmly pressing over the barb Allow the tubing to relax then press firmly again to insure proper seating 4 Locate the y...

Страница 11: ...ter Saddle Valve turning counter clockwise As soon as the water begins to come out of the Dispensing Faucet close the Faucet Let stand for 15 minutes NOTE During this time check the system carefully for leaks At the end of 15 minutes CLOSE the Feed Water Saddle Valve and open the Dispensing Faucet Allow the Holding Tank to completely drain then remove the Sediment Carbon Filter Housing the farthes...

Страница 12: ...ded interval for changing the filters not the R O Membrane is every six 6 months Typical T F C Membrane life expectancy is three years Local conditions may dictate more frequent changes NOTE If the R O Membrane is to be replaced see Sec IV F 1 3 page 9 for the proper procedure Use a drip pan to catch any water that may spill when the Filter Housings are removed Refer to Fig 1 page 1 for component ...

Страница 13: ...bes to the new Post Filter Refer to Fig 5 above 5 Slowly open the Feed Water Saddle Valve 6 When water begins dripping out of the Faucet in the following order close the Faucet and open the Holding Tank Valve When the Faucet is first opened expect air and carbon fines very fine black powder from the new Post Filter to be rinsed out This is normal for the first tank of water IN LINE ACTIVATED CARBO...

Страница 14: ...e and is measured as the amount of water produced in one day It is reported as Gallons per Day gpd or Liters per Day lpd The flow of water to drain is the Reject Water Rate and is measured as Gallons per Day gpd or as Milliliters per Minute ml min Milliliters per minute x 0 38 gallons per day EXAMPLE The drain flow will fill a graduated cylinder to the 150 ml mark in one minute 150 ml min x 0 38 5...

Страница 15: ...1 50 11 9 45 0 15 5 15 5 19 2 19 2 22 8 22 8 26 4 26 4 30 1 30 1 33 7 127 6 500 10 2 38 6 13 9 52 6 17 5 66 2 21 2 80 2 24 8 93 9 28 5 107 9 32 1 121 5 1000 8 4 31 8 12 0 45 4 15 7 59 4 19 3 73 1 23 0 87 1 26 6 100 7 30 3 114 7 1500 6 6 25 0 10 2 38 6 13 9 52 6 17 5 66 2 21 2 80 2 24 8 93 9 28 5 107 9 80 27 50 14 3 54 1 18 7 70 8 23 0 87 1 27 4 103 7 31 8 120 4 36 2 137 0 40 6 153 7 500 12 3 46 6 ...

Страница 16: ...ane life is unusually short find and correct the problem Replace Membrane Feed Water Saddle Valve is plugged or closed Clogged Sediment Carbon Prefilter or Activated Carbon Post Filter Low water pressure R O Membrane is fouled Plugged In Line Activated Carbon Post Filter Air precharge pressure in Holding Tank is too high Air precharge is too low Air bladder in the Holding Tank is ruptured Holding ...

Страница 17: ...Cause Solution Tastes and odors in the Product Water The Product Water and Drain Water lines are reversed No drain flow Drain Restrictor is clogged No drain flow the drain orifice in the Air Gap Faucet is plugged The ASO Valve is not closing New Activated Carbon Post Filter not rinsed completely The Feed Water TDS has increased The Activated Carbon Post Filter is exhausted There is foreign matter ...

Страница 18: ...16 MADE IN USA 1 2 3 4 5 6 7 8 9 10 11 12 13 14 17 25 19 EXPLODED VIEW PARTS LIST 15 16 20 21 18 17 22 23 24 ...

Страница 19: ... 6 Drain Restrictor 60 GPD 227 lpd Yellow 20 S2004 Inlet Outlet Cap 21 S2009 Self Tapping Screw 22 N1033 Bracket Screw 23 S2014 Mounting Bracket 24 S3072 Wrench for Housing 25 S1405 1 4 3 8 Fitting Wrench 26 S1086 02 1 4 MPT x 3 8 Polytube Connector 27 S7206C 06 In Line Activated Carbon Post Filter OTHER COMPONENTS AS SHOWN IN FIGURE 1 PAGE 1 DRAWING NO PART NO DESCRIPTION 1 S1089 08 Long Reach Ai...

Страница 20: ...teration accident misapplication physical damage or damage caused by fire acts of God freezing or hot water All replacement filters and membranes must be Microline filters and membranes or the warranty is void If the unit is altered by anyone other than Microline the warranty is void To obtain warranty service A contact your local dealer who supplied the unit or B contact the factory for the deale...

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