Microdyn Nadir AQUADYN FZ50 Hollow Скачать руководство пользователя страница 6

 

AQUADYN® FZ50 Series Hollow Fiber Module | OPERATION MANUAL 

MICRODYN-NADIR | REVISION: B | DATE: 01/08/2020 

2

 

Handling & Storage 

To ensure proper handling of AQUADYN

®

 FZ50 hollow fiber modules, please refer to the safety and handling instructions 

below. 

 

2.1

 

SAFETY INSTRUCTIONS 

Having proper equipment is essential for safely executing the following handling instructions. Appropriate gloves, shoes and 
safety glasses should be worn at all times. The following additional safety measures are recommended: 

 

 

Be sure to read appropriate safety data sheets (SDS) before working with the chemicals. 

 

The modules are shipped and stored in a preservative solution to prevent drying and reproduction of bacteria. 

Please wear appropriate safety equipment when handling. 

 

If preservative leaks from the module, avoid splashing. Use adequate protection to cover the module and any other 
surrounding equipment. 

 

If cleaning with a combination of acid and sodium hypochlorite, avoid mixing these chemicals as harmful chlorine 

gas results. 

 

Use a mask to prevent inhaling the gas from the preservative solution. 

 

2.2

 

PRESERVATIVE SOLUTION 

The module is shipped wet, in a preservative solution to prevent drying and bacteria growth. A solution of sodium 
hypochlorite and water (10-20 mg/L free chlorine) or ~500 mg/L sodium benzoic acid water solution is used as preservative. 

The module is filled with ~15 kg of preservative. 
 

2.3

 

HANDLING 

 

Avoid exposing the module with material that contains ester plasticizer or e.g. flexible polyvinyl chloride tube etc. 

 

Avoid exposing the FZ50 modules to organic solvents, cleaning substances, fat, oil or adhesive tape, as these 
materials may cause damage or cracks of the module. 

 

Do not affix vinyl tape or packing tape to the module and avoid writing on the module with permanent marker. 

 

To clean the outside of the module, use water and dry with normal cloth. 

 

Please handle the modules with care. The module or hollow fibers may break due to heavy impact. 

 

2.4

 

STORAGE 

Avoid exposing the modules to UV rays and direct sunlight as the module casing and resin parts may deteriorate after being 

exposed to UV rays or high temperatures for long periods of time. Modules should be stored in a place, out of direct sunlight 
and UV rays and at a temperature between 5°C to 

35°C (41°F to 95°F). Ensure that the module’s temperature doesn’t fall 

below 5°C (41°F). If necessary, use thermal insulation around the body of the module. 
 

The modules are packaged in a preservative solution to ensure that the hollow fibers inside the mo

dules don’t dry out. They 

are also shipped with protective caps on the feed and permeate ports to protect the modules during storage and 

transportation. These protective caps are not designed for use during operation, but to prevent the hollow fibers from drying 
out and protection from bacterial contamination. If the original packaging has been opened, keep the outlets sealed. 

Insufficient seals may cause the hollow fibers to dry out and and lead to poor module performance.  
 

If storing modules that have been used, implement the disinfection procedure before storing it. 

Содержание AQUADYN FZ50 Hollow

Страница 1: ...AQUADYN FZ50 Hollow Fiber Module Operation Manual...

Страница 2: ...IR REVISION B DATE 01 08 2020 2 Contact Europe Germany 49 611 962 6001 Italy 39 0721 1796201 info microdyn nadir com Americas USA 1 805 964 8003 Brazil 55 11 3378 7500 info microdyn nadir com Asia Chi...

Страница 3: ...P FLOWS FILTRATION TIMES 8 4 1 1 Preservative Air Purge 8 4 2 STANDARD OPERATING CONDITIONS 8 TABLE 2 STANDARD OPERATION CONDITIONS FOR VARYING FEED WATER TURBIDITIES 8 4 3 OPERATION 8 4 3 1 Feed pH 9...

Страница 4: ...ions of Chemical Cleaning 12 7 2 CLEANING PROCEDURE 12 TABLE 4 STANDARD CHEMICAL CLEANING PROCEDURE OF AQUADYN FZ50 MODULES 13 7 2 1 Cleaning Steps 15 7 2 2 Measuring the Flux 17 TABLE 5 WATER TEMPERA...

Страница 5: ...llution Due to the optimized design efficient flow distribution cleaning minimal pressure drop and high packing density can be achieved Moreover the AQUADYN FT50 CTA materials are superior in their hy...

Страница 6: ...hat contains ester plasticizer or e g flexible polyvinyl chloride tube etc Avoid exposing the FZ50 modules to organic solvents cleaning substances fat oil or adhesive tape as these materials may cause...

Страница 7: ...the module The plug inserted in the lower port is not pressure proof be sure to remove this plug before operation 3 Position the module vertically to discharge excess preservative If preservative sol...

Страница 8: ...10 m3 hr 44 gpm 3 1 to 5 2 m3 hr 13 6 to 22 9 gpm 3 1 m3 hr 13 6 gpm Circulation Flow Rate outlet port 0 to 7 4 m3 hr 0 to 32 6 gpm 3 7 to 7 4 m3 hr 16 3 to 32 6 gpm 7 4 m3 hr 32 6 gpm Backwash Flow...

Страница 9: ...for a given feed water the transmembrane pressure will increase in a short period of time 4 3 5 Flow Rate Set the flow so that the liquid linear velocity along the membrane surface on the outlet port...

Страница 10: ...double the TMP during filtration However the maximum backwashing pressure TMP should be 0 2 MPa or less If the backwash pressure exceeds this limit a chemical cleaning is recommended to help further r...

Страница 11: ...SHORT TERM STORAGE 2 DAYS OR LESS Backwash the module immediately before stopping operation The backwash water free chlorine concentration of 3 5 mg L needs to remain in the module Be sure that liquid...

Страница 12: ...fat Depending on acidic property and chelate effect Proteolytic enzyme contained Sodium hypochlorite NaClO Sodium hypochlorite NaClO Effective chlorine concentration 50 ppm Low solubility organic sub...

Страница 13: ...ning 1 wt 0 1 2 35 5 Mixed chemical solution soak 1 wt 120 35 6 Mixed chemical solution 2 port counter pressure cleaning 1 wt 0 1 2 35 Max 14 5 7 Mixed chemical solution flushing cleaning 1 wt 20 35 1...

Страница 14: ...ure cleaning 2 Measurement of flux Cleaning with mixed chemical solution 3 Measurement of flux Cleaning with sodium hypochlorite water solution 4 Measurement of flux 2 90 of operating flux 3 90 of ope...

Страница 15: ...2 Water backwash a Feed the water into the permeate port at the top of the module at up to 0 1 Mpa for approximately one minute approximately 300 L or 80 gal and discharge it from the inlet feed wate...

Страница 16: ...or a predefined time e After the soak is complete carry out the backwash using the chemical solution 5 Flush cleaning using chemical solution a Prepare the chemical solution using the recommended conc...

Страница 17: ...igure 4 Flux Measurement Conditions Feed water ulltrafiltered pure water Filtration mode dead end filtration by fully closing the feed water outlet port Inlet pressure approximately 0 05 MPa Measureme...

Страница 18: ...915 0 913 0 911 0 909 0 907 0 905 0 903 0 901 0 899 0 898 31 0 896 0 894 0 920 0 890 0 888 0 886 0 884 0 882 0 881 0 879 32 0 877 0 875 0 873 0 871 0 870 0 868 0 866 0 864 0 862 0 861 33 0 859 0 857 0...

Страница 19: ...emaining contaminants After filling the module with the preservative solution please check the free chlorine concentration If there s a chance that the preservative may freeze during storage or transp...

Страница 20: ...ION B DATE 01 08 2020 20 9 Disposal of the Module Always follow proper disposal processes when discharging wastewater or preservative solution or when disposing a UF module If hazardous substances rem...

Страница 21: ...AQUADYN FZ50 Series Hollow Fiber Module OPERATION MANUAL MICRODYN NADIR REVISION B DATE 01 08 2020 21 10 Appendix 10 1 DIMENSIONS OF AQUADYN FZ50 AC FUC1582 MODULE...

Страница 22: ...ION MANUAL MICRODYN NADIR REVISION B DATE 01 08 2020 22 10 2 CUT OFF CURVE FOR AQUADYN FZ50 AC FUC1582 MODULE Fig 2 Cut Off Curve of FUC1582 0 10 20 30 40 50 60 70 80 90 100 1 10 100 Molecular Weight...

Страница 23: ...8 2020 23 10 3 TRANSMEMBRANE PRESSURE VS PERMEATE RATE Transmembrane Pressure Feed Pressure Concentrate Pressure 2 Permeate Pressure Module AQUADYN FZ50 AC FUC1582 Feed Pure Water Conditions Dead End...

Страница 24: ...VISION B DATE 01 08 2020 24 10 4 FEED PRESSURE VS PERMEATION RATE Feed Pressure Inlet Pressure at Lower Feed Port Module AQUADYN FZ50 AC FUC1582 Feed Pure Water Conditions Dead End Filtration 100 Reco...

Страница 25: ...W VS MODULE PRESSURE DROP Module Pressure Drop Feed Pressure at Lower Feed Port Feed Pressure at Upper Feed Port Module AQUADYN FZ50 AC FUC1582 Feed Water Pure Water Water Temperature 21 3 C Condition...

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