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Introduction

MT-3405 M 5-Boom Automatic Rate Control System

6

Your new MT-3405 M system is a high-performance controller, 

designed  for  superior  control  of  product  applications  with 

features to help you manage your operation efficiently. From 

the large liquid crystal display and user-friendly controls to 

the  Windows-compatible  Utilities  Software,  the  system  is 

designed  with  the  operator  in  mind.  Some  of  the  built-in 

features are described in the following paragraphs.

MOdULARITy

Installing  your  MT-3405  M  is  cleaner  and  easier  since  only 

a  single  four-wire  cable  is  required  to  connect  sprayer 

functions to the console. The sealed electronic module has 

inputs  for  flow,  run/hold,  speed  and  (optional)  pressure 

sensors. In addition, it has outputs for flow regulation, relief, 

and up to five boom shut-off valves. The system easily adapts 

to most solenoid- or motor-driven boom shut-off valves.

INTEgRATEd CONSOLE

The  MT-3405  M  console  houses  all  operator  controls  in  a 

single weather-resistant case. Battery and sprayer cables are 

equipped  with  environmental  connectors  while  a  standard 

serial cable connection is provided for easy VRT hook-up.

IMPROvEd AdAPTIvE CONTROL

The  MT-3405  M  system  uses  advanced  control  methods  to 

adapt  to  your  applicator  system  automatically,  completely 

eliminating  the  need  to  “fine-tune”  the  console  for  best 

performance. Adaptive control has always been included in 

Micro-Trak  controllers,  and  has  been  further  refined  in  the 

MT-3405 M.

FLExIBILITy

The  MT-3405  M  can  be  configured  to  control  liquid,  NH3 

or properly equipped dry material applicators. The MT-3405 

M can control your liquid applicator in three ways. “Flow Only” 

uses the flowmeter feedback only, and can be used with or 

without  a  pressure  sensor.  “Pressure  Only”  uses  feedback 

from  the  pressure  sensor  only,  and  can  be  used  without  a 

flowmeter. “Hybrid” uses feedback from both the flowmeter 

and the pressure sensor to provide optimal control response 

and accuracy. Operation in either “Pressure Only” or “Hybrid” 

control mode requires installation of a pressure sensor and 

proper calibration for the nozzles you are using.

UTILITy SOFTwARE Cd

In  addition  to  the  operator’s  manual  in  PDF  format,  your 

CD  has  the  Utility  Software  program.  This  program  uses 

a  calibration  “wizard”  to  direct  the  operator  through  the 

MT-3405  M  calibration  process  and  automatically  sets  up 

calibration  for  various  types  of  systems.  Information  for 

different  applications  may  be  stored  in  files  for  convenient 

re-entry into the console. Calibration settings may be printed 

for manual entry into the console. Alternately, the MT-3405 

M may be connected to the PC for calibration downloading 

as well as uploading field data and upgrading the MT-3405 

M’s Flash program.

RS-232 SERIAL INTERFACE

The  MT-3405  M  serial  interface  allows  the  console  to  be 

linked to most desktop or laptop computers. This serial link 

can be used to calibrate or reprogram the console using the 

Utility Software package. It can also be used with appropriate 

software such as Farm Works SiteMate

 to accomplish variable 

rate  application  (VRA),  or  as  a  data  logger  to  download 

accumulated  data  and  calibration  parameters  to  the  PC  at 

intervals  commanded  by  the  PC  program.  The  MT-3405  M 

system also offers VRA shut-off control for individual booms.

TIME TESTEd MICRO-TRAk FEATURES

An  (optional)  run/hold  sensor  automatically  turns  off  the 

entire sprayer when equipment is raised, minimizing operator 

workload at a critical time. The ADJUST RATE feature allows 

the  operator  to  change  the  application  rate  by  a  preset 

amount with the push of a button.  An electric relief valve is 

recommended for systems that can exceed the permissible 

pressure  when  all  booms  are  off.  The  MINIMUM  FLOW 

setting maintains a good spray pattern at low speeds. Semi-

automatic calibration (FINE-TUNING) allows exact calibration 

of speed and flow sensors with a minimum of effort.

NOTE TO ThE USER

The MT-3405 M is written using English units of measure, but 

is capable of operating in Metric and Turf units as well.  The 

“Units of Measure” chart shows the units of measure for each  

function  that  is  controlled  by  the  MT-3405  M.  This  chart  is 

shown several times throughout the manual, and is referred 

to by the “

+

” sign.

UNITS OF MEASURE ChART

English

Metric

Turf

AREA

Acres

hectares

1,000 Sq Ft

VOLUME

Gallons

liters

Gallons

SPEED

Miles/Hr

kilometers/Hr

Miles/Hr

DISTANCE

Feet

meters

Feet

PRESSURE

Lbs/Sq In

bar

Lbs/Sq In

FLOW RATE

Gallons/Min liters/Min

Gallons/Min

SPRAY RATE

Gallon/Acre liters/hectares Gal/1,000 Sq Ft

Содержание MT-3405 M

Страница 1: ......

Страница 2: ...ith this manual and the actual components before beginning Following the procedures described in this manual will ensure proper per for mance and help avoid problems or questions once you are in the f...

Страница 3: ...o extend the term of the foregoing warranty period should the Buyer return completed warranty registration information with dated proof of purchase to the Seller within one 1 year from the original da...

Страница 4: ...mbing Overview Diagram 20 21 MT 3405M Wiring Diagram 22 MT 3405 FTW Console Functions 23 Calibration 24 31 English or Metric 24 Entering Calibration 25 Entering Calibration Values 25 28 Boom Select Se...

Страница 5: ...Inputs 39 Speed Input Flow Input Remote Run Hold Input 39 Flowmeter 39 Electric Boom Valves Servo Valve Control Signal Servo Valve 39 Plumbing Pressure Sensor 39 MT 3405M Wiring Diagram 40 Plumbing Tr...

Страница 6: ...l in PDF format your CD has the Utility Software program This program uses a calibration wizard to direct the operator through the MT 3405 M calibration process and automatically sets up calibration f...

Страница 7: ...Wheel MT 3405 M Console Remote Run Hold Harness Connection Battery Agitation Shot off Valve Stainer Pump Servo Main Harness Hitch Connectors Trottle Valve Flowmeter installed after the agitation retu...

Страница 8: ...Valve P N 11218 20 3 Pin M P Power Harness P N 13092 C B A 5 Shut off Cables 6 P N 13115 B A 14 Nylon Cable Ties P N 12910 14 Nylon Cable Ties P N 12910 FM750 GFN P N 11501 or FM750 SS P N 10131 Flowm...

Страница 9: ...g installation check the carton contents for the following items Relief no tie Boom 5 green tie Boom 4 yellow tie Boom 1 brown tie 4 pin communication cable no tie Speed yellow tie Pressure natural ti...

Страница 10: ...bber washer over the threaded stud Position console to proper viewing angle and tighten the knobs securely Installation Note To avoid non warranty moisture damage to the console route console cables s...

Страница 11: ...to the module as shown and install the crimped blue wire under one of the screws holding the bracket to the module See Illustration 4 Installing the Module Select a mounting location for the SC 3405...

Страница 12: ...rule for tractor or implement wheels is one magnet for each wheel bolt minimum of two and always use an even number For drive shafts or small wheels ATV s two magnets are generally sufficient The magn...

Страница 13: ...nsor the MT 3405 FTW may be interfaced with a va ri ety of other speed sensing equipment Several options are listed below Astro series or other GPS Speed Sensor Interfaces The MT 9000 may also be used...

Страница 14: ...E BATTERY BLUE BATTERY BLUE FEMALE 250 Q D FEMALE 250 Q D RELIEF MASTER SC 3405 MOdULE A B A B C D A B C D 2 PIN M P 150 SHROUD 4 PIN SQUARE 4 P TOWER 4 PIN SQUARE 4 P SHROUD ORG BLU BLK RED ORG BLU B...

Страница 15: ...NOTE Save plastic plugs to protect flowmeter during storage Installing Flow Sensor Cable With the flowmeter in place install the flow sensor cable GREEN body See Illustration 12 Screw sensor all the...

Страница 16: ...st Valve Tee A Installing Pressure Sensor If you are using a pressure sensor it must be installed before the boom shut off valves in your plumbing configuration Install the pressure sensor in the main...

Страница 17: ...r switch the relief valve should be open Use this plumbing illustration See Illustration 18 as your pattern for proper installation if your relief valve has a flow through port DO NOT install the reli...

Страница 18: ...nec tors on the module Boom one 1 connects to the mating connector with the BROWN cable tie near the connec tor Boom two 2 connects to the mating connector with the Boom 1 brown tie Boom 2 red tie Boo...

Страница 19: ...ct run hold sensor is sensitive only to the south pole side with dashed line of the magnet Check the polarity of the magnet by bring ing it near the run hold sensor with the console turned on Note and...

Страница 20: ...Yellow tie Green tie Natural tie Optional pressure sensor 1 2 3 4 5 Run hold sensor black body Battery Local access run hold connection Remove jumper cover to configure for ball valves Local access sp...

Страница 21: ...ram cont Tee C Tee A Pressure Relief Valve Servo Valve Relief Valve Tee B Tee C Range Adjust Valve Tee A Illustration 21A For Oversized Pumps Illustration 21B For Positive Displacement Pumps Illustrat...

Страница 22: ...IN W P 150 SHROUD 3 PIN M P 150 SHROUD 3 PIN M P 150 SHROUD RED WHT BLK RED WHT BLK RED BLK RED BLK RED BLK RED BLK RED BLK RED BLK A B A B A B A B A B A B A B A B A B A B 2 PIN M P 150 TOWER 2 PIN M...

Страница 23: ...ode to enter the minimum flow pressure rate of the spray boom Flow Cal Used in calibration mode to enter the calibration value assigned to your flowmeter see flowmeter tag Important To reset the Dista...

Страница 24: ...al i bra tion and Metric mode is locked in NOTE Exit CAL by pressing and holding the CAL key until CAL disappears from the display approximately 3 seconds You must be in HOLD to enter Cal Turf To acti...

Страница 25: ...y be entered while moving but this is not rec om mend ed BOOM SEL This po si tion is used to select the boom sec tion to be cal i brat ed With the ro ta ry dial in this po si tion the dis play will sh...

Страница 26: ...o calibrate the speed sensor for ac cu rate speed and dis tance measurement When this position is selected the display will alternately show every three seconds the wheel circumference value and the d...

Страница 27: ...very three seconds the flowmeter calibration value and the total flow value The flowmeter calibration value is the number shown along with CAL on the display The total flow value is the number shown w...

Страница 28: ...Control Type The following chart shows which values must be entered for each of the three control types offered in the MT 3405M CONTROL TYPE FLOW CAL MIN FLOW MIN PRES Flow Y N A N Pressure N Y Y Hyb...

Страница 29: ...nue with this procedure With the rotary dial still at DISTANCE CIRC press and 4 hold the CAL key for three seconds Once the con sole is in CAL the display will alternate be tween the circum fer ence v...

Страница 30: ...tween the flow me ter calibration value and the TOTAL FLOW value To tell which is which watch for the word CAL on display It will be present with the flowmeter calibration value but not with the TOTAL...

Страница 31: ...Application Rate 120 inches 3 048 meters 72 inches BOOM 2 WIDTH 120 inches 3 048 meters 0 inches 0 inches BOOM 3 WIDTH 120 inches 3 048 meters 0 inches BOOM 4 WIDTH 120 inches 3 048 meters 0 inches BO...

Страница 32: ...hartonpage31 In some cases however it may be necessary to change one or both of these settings to enhance performance or meet special requirements In order to make these changes you must enter Special...

Страница 33: ...e desired ap pli ca tion rate If the throttle valve is more than two thirds closed install range valve and perform pre field again Now is a good time to confirm that GPA GPM MPH 2 WIDTH and PSI all co...

Страница 34: ...ration mode The display will read CAL and the RED warning light will be illuminated Pressing and holding the CAL button again for approximately three seconds will exit calibration mode and return the...

Страница 35: ...ow rate Displays the actual gallons per minute being applied When the MT 3405M is used in conjunction with a Micro Trak NH3 control kit the console display will read total pounds of actual N per minut...

Страница 36: ...RATE AdjUST RATE CIRC FLOw CAL SPEEd dISTANCE TOTAL FLOw TOTAL AREA PRESSURE FLOw RATE SUB AREA ON OFF ON OFF 1 2 3 4 5 B O O M S RUN hOLd CAL AUTO MAN RESET MT 3405 M autOMatic rate cOntrOller MANAU...

Страница 37: ...lodged in the flowmeter Total liquid used is inaccurate This may result from an incorrectly entered FLOW CAL value Check the number stamped on the flowmeter tag and be sure this is entered in the cons...

Страница 38: ...uth pole of a magnet should result in a very low resistance 300 ohms Taking the sensor away from the magnet should result in a very high resistance infinite Run Hold Jumper Dust Cover To test for prop...

Страница 39: ...vate consult valve manufacturer s troubleshooting instructions Servo valve control signal Flip the power switch to ON put the console in MANUAL mode place the Run Hold switch in the RUN position and t...

Страница 40: ...W P 150 SHROUD 3 PIN M P 150 SHROUD 3 PIN M P 150 SHROUD RED WHT BLK RED WHT BLK RED BLK RED BLK RED BLK RED BLK RED BLK RED BLK A B A B A B A B A B A B A B A B A B A B 2 PIN M P 150 TOWER 2 PIN M P 1...

Страница 41: ...d and Spray Rate don t check out according to charts Inaccurate pressure reading Dirty or worn tips Use a different gauge and check each boom Clean or place Pressure always goes too high in AUTO Minim...

Страница 42: ...also work The hose between the servo and tee C should be at least as large as the servo If these lines are too small you may experience little or no pressure adjustment Flowmeter The line feeding the...

Страница 43: ...wly screw the pressure relief valve handle in until the desired maximum pressure is obtained Lock handle in place with locking nut or collar Note SprayingSystems144HDirectoValvehasamaximum pressure ra...

Страница 44: ...44 Appendices...

Страница 45: ...wheels are turned If the L bracket provided cannot be bent and mounted to properly position the sensor make a bracket similar to the one shown at right Insert sensor adjust spacing and secure with 3...

Страница 46: ...aft one NORTH pole side out and the other SOUTH dashed pole side out by wrapping ca ble tie around shaft and magnets Position each mag net so that its longest dimension moves in the di rec tion of rot...

Страница 47: ...lve Switching Wires M P 150 A B M P 150 12 volts Valve Switching Wires A B Red Black Red Black White M P 150 Ground Spraying Systems 344E 344AE 2 Switching Wires M P 150 A B Valve Switching Wire 12 vo...

Страница 48: ...alibration Press and hold the CAL button until CAL lights on the display and the RED warning light is flashing approximately three seconds The console is now in calibration mode and the 12 volt servo...

Страница 49: ...GFN Flowmeter Complete Assembly FM750 SS Flowmeter NOTE Opening the flowmeter will void the flowmeter calibration value assigned to your unit However you may need to take the flowmeter apart for perio...

Страница 50: ...ers 3 28 feet meters 1 09 yards kilometers 62 miles LAND MEASUREMENT square millimeters 0 00155 square inches square meters 10 764 square feet square meters 1 195 square yards hectares 2 47 acres squa...

Страница 51: ...nd 3 Signal 4 Enable 3 4 2 1 4 3 1 2 P N14810 Signal Ground Common B A DICKEY johnRadarFordConnector DICKEY johnRadarDeutschConnector DICKEY johnRadarCannonConnector DICKEY johnRadarAmpConnector In Ca...

Страница 52: ...080 Mag net clip 01531 Speed Sensor kit 13115 Boom Shut off Relief Valve Cable 01535 Remote Run Hold sensor kit 11218 1 M T Electric Servo Valve 11501 FM750 GFN Flowmeter 10131 FM750 SS Flowmeter 0154...

Страница 53: ...free rolling on the ground as opposed to the wheel being driven by or driving other devices Output The amount of material applied Pressure based Control Using information from a pressure sensor to det...

Страница 54: ...NOTES 54...

Страница 55: ......

Страница 56: ...Rev 1 2000 Micro Trak Systems Inc Printed in U S A 111 East LeRay Avenue P O Box 99 Eagle Lake MN 56024 0099 Toll Free 800 328 9613 Phone 507 257 3600 Fax 507 257 3001 www micro trak com trakmail micr...

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