micro-trak MT-3405 M Скачать руководство пользователя страница 33

Before  beginning  actual  spraying,  perform  the  following 

“Pre-field”  procedure  to  ensure  that  your  valve  settings, 

nozzle  selection  and  desired  speed  range  will  allow  the 

MT-3405M to provide the required application control.  This 

procedure should be repeated for each new nozzle se lec tion 

and/or application rate.  By performing all of the steps listed 

below, your system will be set up to allow the MT-3405M to 

perform at optimum level.  Fill your sprayer tank with clean 

water.   

dO  NOT

  use  chemicals  until  the  entire  sys tem  is 

completely checked out and operating properly.

NOTE:  Most  nozzles  will  maintain  a  good  pattern  over  a 

maximum speed range of two to one. (For example, if your 

maximum speed is 12, your minimum speed shouldn’t go 

below 6.)

Pre-field  System  Checkout  is  a  procedure  performed  while 

the console is in the CAL mode. The Red WARNING light will 

be lit during the procedure and “CAL” on the display will be 

flashing.

Completely  open  range  adjust  valve  (if  installed),  ag i-

1. 

ta tion  valve  (if  installed)  and  throttle  valve  (must  be 

installed).

NOTE:  Pressure  relief  valve  and  diaphragm 

(positive  displacement)  pump  users  should  refer 

to Plumbing guidelines on pages 40-41

.

Start vehicle and pump, bring the engine up to normal 

2. 

operating RPM.
Enter  MAXIMUM  application  TEST  SPEED  into  con sole.  

3. 

With  console  in  HOLD,  enter  calibration  mode.  Push 

and hold (CAL) buttons. CAL will appear on display and 

red  light  will  be  on.  Turn  rotary  switch  to  TEST  SPEED 

position.    Use  “+”  or  “-”  button  to  enter  maximum 

application speed. Do not exit cal i bra tion mode. CAL will 

flash indicating TEST SPEED preference mode.
Select  manual  “MAN”  control  mode,  turn  all  boom 

4. 

switches to ON position and put Run/Hold switch in RUN 

position.
Turn  rotary  switch  to  APP.  RATE  position  and  hold  “+” 

5. 

button  for  approximately  30  seconds  to  completely 

close the servo valve (control valve).  (Minimum by pass 

allowed - maximum flow output to booms.)
Adjust  agitation  valve  for  desired  agitation.  If  range 

6. 

valve is installed, adjust range valve until display reads 

20% higher than the desired application rate.

CAN’T gET ThERE?

If  you  can’t  get  to  the  desired  ap pli ca tion  rate,  you  may 

need  a  different  pump,  or  mod i fi ca tions  to  your  plumbing 

configuration. 

Please refer to trou ble shoot ing Plumbing.

Slowly  close  the  throttle  valve  until  the  display  reads 

1. 

slightly higher (5% to 10%) than the desired ap pli ca tion 

rate. If the throttle valve is more than two-thirds closed, 

install range valve and perform pre-field again.

Now  is  a  good  time  to  confirm  that  GPA,  GPM,  MPH, 

2. 

WIDTH and PSI all coincide with the nozzle man u fac tur-

er’s charts.  PSI may be slightly higher than indicated by 

the charts due to pressure drop across the boom valves, 

nozzle diaphragm check valves, nozzle screens, etc.
Enter  MINIMUM  application  TEST  SPEED  into  con sole.  

3. 

Turn rotary switch to TEST SPEED position.  Use the “+” 

or  “-”  button  to  enter  minimum  application  speed.  Do 

not  exit  calibration  mode.   

(remember,  the  minimum 

application  speed  is  not  normally  less  than  half  of  the 

maximum application speed).

Put  Run/Hold  switch  in  RUN  position

4. 

  (make  certain 

system  is  in  Manual  mode),

  turn  rotary  switch  to  APP. 

RATE  position  and  hold  “-”  button  for  approximately 

30 seconds to completely open the servo valve (control 

valve).   

(Maximum  bypass  al lowed  ­  min i mum  flow 

output to booms). 

The display should now read less than 

the desired application rate.
It is not normally a problem if the application rate goes 

5. 

all the way to zero when holding the “-” button for 30 

sec onds, as long as it goes back up when the “+” but ton 

is held.

CAN’T gET ThERE?

If  holding  the  “-”  button  does  not  get  the  application  rate 

to  go  below  the  desired  ap pli ca tion  rate, 

please  refer  to 

troubleshooting Plumbing.

Enter nominal application TEST SPEED into con sole. Put 

1. 

the Run/Hold switch in HOLD. Turn rotary switch to TEST 

SPEED position.  Use the “+” or “-” button to enter target 

application speed. Do not exit calibration mode.
Select automatic (“AUTO”) control mode, put Run/Hold 

2. 

switch  in  RUN  position  and  turn  rotary  switch  to  APP. 

RATE  position.    The  console  should  take  control  and 

lock-on to your calibrated target application rate.
If you calibrated your ADJUST RATE to zero (.0), dis re gard 

3. 

the next two steps.
Press  the  “+”  button  and  release.  The  display  will 

4. 

momentarily  show  the  new  target  rate  (target  rate  + 

ad just rate) and then lock on to that rate.
Press the “-” button and release.  The display will mo men-

5. 

tari ly  show  the  new  target  rate  (target  rate  —  ad just 

rate) and then lock on to that rate.
If  the  application  rate  was  correctly  displayed  dur ing 

6. 

man ual (“MAN”) control mode, but registered too high in 

automatic (“AUTO”) control mode, the calibration val ue 

for MIN FLOW is set too high.

At  this  point,  the  Pre-Field  System  Check-Out  is  complete. 

TEST SPEED will automatically cancel when you exit the CAL 

mode or when power to the console is turned OFF.

33

Pre-Field System Checkout

Pre-Field Sys tem Checkout

Содержание MT-3405 M

Страница 1: ......

Страница 2: ...ith this manual and the actual components before beginning Following the procedures described in this manual will ensure proper per for mance and help avoid problems or questions once you are in the f...

Страница 3: ...o extend the term of the foregoing warranty period should the Buyer return completed warranty registration information with dated proof of purchase to the Seller within one 1 year from the original da...

Страница 4: ...mbing Overview Diagram 20 21 MT 3405M Wiring Diagram 22 MT 3405 FTW Console Functions 23 Calibration 24 31 English or Metric 24 Entering Calibration 25 Entering Calibration Values 25 28 Boom Select Se...

Страница 5: ...Inputs 39 Speed Input Flow Input Remote Run Hold Input 39 Flowmeter 39 Electric Boom Valves Servo Valve Control Signal Servo Valve 39 Plumbing Pressure Sensor 39 MT 3405M Wiring Diagram 40 Plumbing Tr...

Страница 6: ...l in PDF format your CD has the Utility Software program This program uses a calibration wizard to direct the operator through the MT 3405 M calibration process and automatically sets up calibration f...

Страница 7: ...Wheel MT 3405 M Console Remote Run Hold Harness Connection Battery Agitation Shot off Valve Stainer Pump Servo Main Harness Hitch Connectors Trottle Valve Flowmeter installed after the agitation retu...

Страница 8: ...Valve P N 11218 20 3 Pin M P Power Harness P N 13092 C B A 5 Shut off Cables 6 P N 13115 B A 14 Nylon Cable Ties P N 12910 14 Nylon Cable Ties P N 12910 FM750 GFN P N 11501 or FM750 SS P N 10131 Flowm...

Страница 9: ...g installation check the carton contents for the following items Relief no tie Boom 5 green tie Boom 4 yellow tie Boom 1 brown tie 4 pin communication cable no tie Speed yellow tie Pressure natural ti...

Страница 10: ...bber washer over the threaded stud Position console to proper viewing angle and tighten the knobs securely Installation Note To avoid non warranty moisture damage to the console route console cables s...

Страница 11: ...to the module as shown and install the crimped blue wire under one of the screws holding the bracket to the module See Illustration 4 Installing the Module Select a mounting location for the SC 3405...

Страница 12: ...rule for tractor or implement wheels is one magnet for each wheel bolt minimum of two and always use an even number For drive shafts or small wheels ATV s two magnets are generally sufficient The magn...

Страница 13: ...nsor the MT 3405 FTW may be interfaced with a va ri ety of other speed sensing equipment Several options are listed below Astro series or other GPS Speed Sensor Interfaces The MT 9000 may also be used...

Страница 14: ...E BATTERY BLUE BATTERY BLUE FEMALE 250 Q D FEMALE 250 Q D RELIEF MASTER SC 3405 MOdULE A B A B C D A B C D 2 PIN M P 150 SHROUD 4 PIN SQUARE 4 P TOWER 4 PIN SQUARE 4 P SHROUD ORG BLU BLK RED ORG BLU B...

Страница 15: ...NOTE Save plastic plugs to protect flowmeter during storage Installing Flow Sensor Cable With the flowmeter in place install the flow sensor cable GREEN body See Illustration 12 Screw sensor all the...

Страница 16: ...st Valve Tee A Installing Pressure Sensor If you are using a pressure sensor it must be installed before the boom shut off valves in your plumbing configuration Install the pressure sensor in the main...

Страница 17: ...r switch the relief valve should be open Use this plumbing illustration See Illustration 18 as your pattern for proper installation if your relief valve has a flow through port DO NOT install the reli...

Страница 18: ...nec tors on the module Boom one 1 connects to the mating connector with the BROWN cable tie near the connec tor Boom two 2 connects to the mating connector with the Boom 1 brown tie Boom 2 red tie Boo...

Страница 19: ...ct run hold sensor is sensitive only to the south pole side with dashed line of the magnet Check the polarity of the magnet by bring ing it near the run hold sensor with the console turned on Note and...

Страница 20: ...Yellow tie Green tie Natural tie Optional pressure sensor 1 2 3 4 5 Run hold sensor black body Battery Local access run hold connection Remove jumper cover to configure for ball valves Local access sp...

Страница 21: ...ram cont Tee C Tee A Pressure Relief Valve Servo Valve Relief Valve Tee B Tee C Range Adjust Valve Tee A Illustration 21A For Oversized Pumps Illustration 21B For Positive Displacement Pumps Illustrat...

Страница 22: ...IN W P 150 SHROUD 3 PIN M P 150 SHROUD 3 PIN M P 150 SHROUD RED WHT BLK RED WHT BLK RED BLK RED BLK RED BLK RED BLK RED BLK RED BLK A B A B A B A B A B A B A B A B A B A B 2 PIN M P 150 TOWER 2 PIN M...

Страница 23: ...ode to enter the minimum flow pressure rate of the spray boom Flow Cal Used in calibration mode to enter the calibration value assigned to your flowmeter see flowmeter tag Important To reset the Dista...

Страница 24: ...al i bra tion and Metric mode is locked in NOTE Exit CAL by pressing and holding the CAL key until CAL disappears from the display approximately 3 seconds You must be in HOLD to enter Cal Turf To acti...

Страница 25: ...y be entered while moving but this is not rec om mend ed BOOM SEL This po si tion is used to select the boom sec tion to be cal i brat ed With the ro ta ry dial in this po si tion the dis play will sh...

Страница 26: ...o calibrate the speed sensor for ac cu rate speed and dis tance measurement When this position is selected the display will alternately show every three seconds the wheel circumference value and the d...

Страница 27: ...very three seconds the flowmeter calibration value and the total flow value The flowmeter calibration value is the number shown along with CAL on the display The total flow value is the number shown w...

Страница 28: ...Control Type The following chart shows which values must be entered for each of the three control types offered in the MT 3405M CONTROL TYPE FLOW CAL MIN FLOW MIN PRES Flow Y N A N Pressure N Y Y Hyb...

Страница 29: ...nue with this procedure With the rotary dial still at DISTANCE CIRC press and 4 hold the CAL key for three seconds Once the con sole is in CAL the display will alternate be tween the circum fer ence v...

Страница 30: ...tween the flow me ter calibration value and the TOTAL FLOW value To tell which is which watch for the word CAL on display It will be present with the flowmeter calibration value but not with the TOTAL...

Страница 31: ...Application Rate 120 inches 3 048 meters 72 inches BOOM 2 WIDTH 120 inches 3 048 meters 0 inches 0 inches BOOM 3 WIDTH 120 inches 3 048 meters 0 inches BOOM 4 WIDTH 120 inches 3 048 meters 0 inches BO...

Страница 32: ...hartonpage31 In some cases however it may be necessary to change one or both of these settings to enhance performance or meet special requirements In order to make these changes you must enter Special...

Страница 33: ...e desired ap pli ca tion rate If the throttle valve is more than two thirds closed install range valve and perform pre field again Now is a good time to confirm that GPA GPM MPH 2 WIDTH and PSI all co...

Страница 34: ...ration mode The display will read CAL and the RED warning light will be illuminated Pressing and holding the CAL button again for approximately three seconds will exit calibration mode and return the...

Страница 35: ...ow rate Displays the actual gallons per minute being applied When the MT 3405M is used in conjunction with a Micro Trak NH3 control kit the console display will read total pounds of actual N per minut...

Страница 36: ...RATE AdjUST RATE CIRC FLOw CAL SPEEd dISTANCE TOTAL FLOw TOTAL AREA PRESSURE FLOw RATE SUB AREA ON OFF ON OFF 1 2 3 4 5 B O O M S RUN hOLd CAL AUTO MAN RESET MT 3405 M autOMatic rate cOntrOller MANAU...

Страница 37: ...lodged in the flowmeter Total liquid used is inaccurate This may result from an incorrectly entered FLOW CAL value Check the number stamped on the flowmeter tag and be sure this is entered in the cons...

Страница 38: ...uth pole of a magnet should result in a very low resistance 300 ohms Taking the sensor away from the magnet should result in a very high resistance infinite Run Hold Jumper Dust Cover To test for prop...

Страница 39: ...vate consult valve manufacturer s troubleshooting instructions Servo valve control signal Flip the power switch to ON put the console in MANUAL mode place the Run Hold switch in the RUN position and t...

Страница 40: ...W P 150 SHROUD 3 PIN M P 150 SHROUD 3 PIN M P 150 SHROUD RED WHT BLK RED WHT BLK RED BLK RED BLK RED BLK RED BLK RED BLK RED BLK A B A B A B A B A B A B A B A B A B A B 2 PIN M P 150 TOWER 2 PIN M P 1...

Страница 41: ...d and Spray Rate don t check out according to charts Inaccurate pressure reading Dirty or worn tips Use a different gauge and check each boom Clean or place Pressure always goes too high in AUTO Minim...

Страница 42: ...also work The hose between the servo and tee C should be at least as large as the servo If these lines are too small you may experience little or no pressure adjustment Flowmeter The line feeding the...

Страница 43: ...wly screw the pressure relief valve handle in until the desired maximum pressure is obtained Lock handle in place with locking nut or collar Note SprayingSystems144HDirectoValvehasamaximum pressure ra...

Страница 44: ...44 Appendices...

Страница 45: ...wheels are turned If the L bracket provided cannot be bent and mounted to properly position the sensor make a bracket similar to the one shown at right Insert sensor adjust spacing and secure with 3...

Страница 46: ...aft one NORTH pole side out and the other SOUTH dashed pole side out by wrapping ca ble tie around shaft and magnets Position each mag net so that its longest dimension moves in the di rec tion of rot...

Страница 47: ...lve Switching Wires M P 150 A B M P 150 12 volts Valve Switching Wires A B Red Black Red Black White M P 150 Ground Spraying Systems 344E 344AE 2 Switching Wires M P 150 A B Valve Switching Wire 12 vo...

Страница 48: ...alibration Press and hold the CAL button until CAL lights on the display and the RED warning light is flashing approximately three seconds The console is now in calibration mode and the 12 volt servo...

Страница 49: ...GFN Flowmeter Complete Assembly FM750 SS Flowmeter NOTE Opening the flowmeter will void the flowmeter calibration value assigned to your unit However you may need to take the flowmeter apart for perio...

Страница 50: ...ers 3 28 feet meters 1 09 yards kilometers 62 miles LAND MEASUREMENT square millimeters 0 00155 square inches square meters 10 764 square feet square meters 1 195 square yards hectares 2 47 acres squa...

Страница 51: ...nd 3 Signal 4 Enable 3 4 2 1 4 3 1 2 P N14810 Signal Ground Common B A DICKEY johnRadarFordConnector DICKEY johnRadarDeutschConnector DICKEY johnRadarCannonConnector DICKEY johnRadarAmpConnector In Ca...

Страница 52: ...080 Mag net clip 01531 Speed Sensor kit 13115 Boom Shut off Relief Valve Cable 01535 Remote Run Hold sensor kit 11218 1 M T Electric Servo Valve 11501 FM750 GFN Flowmeter 10131 FM750 SS Flowmeter 0154...

Страница 53: ...free rolling on the ground as opposed to the wheel being driven by or driving other devices Output The amount of material applied Pressure based Control Using information from a pressure sensor to det...

Страница 54: ...NOTES 54...

Страница 55: ......

Страница 56: ...Rev 1 2000 Micro Trak Systems Inc Printed in U S A 111 East LeRay Avenue P O Box 99 Eagle Lake MN 56024 0099 Toll Free 800 328 9613 Phone 507 257 3600 Fax 507 257 3001 www micro trak com trakmail micr...

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