micro-trak MT-3405 M Скачать руководство пользователя страница 43

43

Care and Maintenance of your MT-3405M

CONSOLE

Store the  console in a cool dry location if it will not be used for an extended period of time, such as during the 

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off-season.

 

As with any electronic equipment, use care in cleaning so that water or other liquids do not enter the case. 

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Thoroughly rinse Flowmeter with clean water, install plastic shipping plugs and keep from freezing.

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PRECAUTIONS

The input pressure on the glass-filled nylon flowmeter FM750 GFN should not exceed 100 PSI (7 bar).

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Do not expose the flowmeter to liquid temperatures exceeding 130 degrees F (55 degrees C).

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Some chemicals may damage the PPS turbine or the nylon body of the flowmeter. If you are in doubt, contact the 

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chemical manufacturer.

Plumbing Guidelines 

(cont)

Valve Purpose and Adjustments

TANk ShUT-OFF vALvE

The  tank  shut-off  valve  is  for  convenience  only.  It  allows 

you to work on the plumbing without draining the tank. It 

should always be fully open during operation. 

See Plumbing 

Overview Diagram on page 20.

AgITATION ShUT-OFF vALvE

The  agitation  shut-off  valve  is  mostly  for  convenience.  It 

allows  you  to  work  on  the  plumbing  without  draining  the 

tank. It should normally be fully open during operation. 

See 

Plumbing Overview Diagram on page 20.

MEChANICAL PRESSURE RELIEF vALvE

The pressure relief valve is used to avoid excessive pressure 

when the booms are turned off. Start with the pressure relief 

valve  handle  screwed  most  of  the  way  out.  Slowly  bring 

pump up to operating RPM (make sure pressure does not go 

too high). Place the ON/OFF switch on the console in the ON 

position,  place  the  RUN/HOLD  switch  in  RUN,  and  turn  on 

boom one. Hold the “+” button for about 30 seconds to fully 

close the servo valve.  Place the console in HOLD. Boom one 

should shut off.  Now slowly screw the pressure relief valve 

handle  in  until  the  desired  maximum  pressure  is  obtained. 

Lock handle in place with locking nut or collar.

 

NOTE: Spraying Systems 144h directovalve has a maximum 

pressure rating of 100 PSI (7 bar).

RANgE AdjUST vALvE

The range adjust valve is required when the pump is much 

larger  than  necessary.  When  the  range  valve  is  opened, 

some  of  the  liquid  will  be  bypassed  around  the  pump  to 

avoid “overloading” the rest of the system. The setting of the 

range adjust valve is determined by the throttle valve. 

Start 

with the range valve fully closed and perform the “Pre­field” 

System checkout on page 33.

 If the throttle valve needs to 

be more than two thirds closed, open the range adjust valve 

slightly  and  perform  the  “Pre-field”  Checkout  again. 

See 

illustration 19 on page 17.

ThROTTLE vALvE

The  throttle  valve  limits  your  high  end  to  maximize  servo 

performance. 

Start  with  throttle  valve  fully  open  and 

perform the “Pre-field” System Checkout on page 33.

 

See 

Plumbing Overview Diagram on page 20.

 

eXaMPle

 

 

 With  the  throttle  fully  open  and  servo  fully  closed,  you 

may be able to get 50 GPA at 5 MPH when you only want 

25  GPA.  If  you  were  to  simply  open  the  servo  you  may 

be able to get down to 25 GPA, but if your speed should 

drop to 3 MPH, the servo can’t open any farther and won’t 

be  able  to  maintain  25  GPA.  Therefore,  if  you  leave  the 

servo  closed  and  close  the  throttle  until  your  high  end 

has dropped from 50 GPA to about 30 GPA, the servo has 

a greater operating range.

 

 

 The  throttle  valve  pictured  in  the  system  diagram  is 

a  needle  valve.  A  ball  valve  may  be  used  but  is  more 

difficult  to  adjust  and  keep  adjusted.  Do  not  install  a 

pressure regulator or relief as a throttle valve.

 

 

 If the throttle is too far closed, PSI may fluctuate greatly in 

AUTO.

ELECTRIC RELIEF vALvE

The  relief  solenoid  is  intended  to  insure  enough  bypass  to 

avoid over-pressuring the system when the boom valves are 

turned off. 

See illustration 21a on page 21.

Содержание MT-3405 M

Страница 1: ......

Страница 2: ...ith this manual and the actual components before beginning Following the procedures described in this manual will ensure proper per for mance and help avoid problems or questions once you are in the f...

Страница 3: ...o extend the term of the foregoing warranty period should the Buyer return completed warranty registration information with dated proof of purchase to the Seller within one 1 year from the original da...

Страница 4: ...mbing Overview Diagram 20 21 MT 3405M Wiring Diagram 22 MT 3405 FTW Console Functions 23 Calibration 24 31 English or Metric 24 Entering Calibration 25 Entering Calibration Values 25 28 Boom Select Se...

Страница 5: ...Inputs 39 Speed Input Flow Input Remote Run Hold Input 39 Flowmeter 39 Electric Boom Valves Servo Valve Control Signal Servo Valve 39 Plumbing Pressure Sensor 39 MT 3405M Wiring Diagram 40 Plumbing Tr...

Страница 6: ...l in PDF format your CD has the Utility Software program This program uses a calibration wizard to direct the operator through the MT 3405 M calibration process and automatically sets up calibration f...

Страница 7: ...Wheel MT 3405 M Console Remote Run Hold Harness Connection Battery Agitation Shot off Valve Stainer Pump Servo Main Harness Hitch Connectors Trottle Valve Flowmeter installed after the agitation retu...

Страница 8: ...Valve P N 11218 20 3 Pin M P Power Harness P N 13092 C B A 5 Shut off Cables 6 P N 13115 B A 14 Nylon Cable Ties P N 12910 14 Nylon Cable Ties P N 12910 FM750 GFN P N 11501 or FM750 SS P N 10131 Flowm...

Страница 9: ...g installation check the carton contents for the following items Relief no tie Boom 5 green tie Boom 4 yellow tie Boom 1 brown tie 4 pin communication cable no tie Speed yellow tie Pressure natural ti...

Страница 10: ...bber washer over the threaded stud Position console to proper viewing angle and tighten the knobs securely Installation Note To avoid non warranty moisture damage to the console route console cables s...

Страница 11: ...to the module as shown and install the crimped blue wire under one of the screws holding the bracket to the module See Illustration 4 Installing the Module Select a mounting location for the SC 3405...

Страница 12: ...rule for tractor or implement wheels is one magnet for each wheel bolt minimum of two and always use an even number For drive shafts or small wheels ATV s two magnets are generally sufficient The magn...

Страница 13: ...nsor the MT 3405 FTW may be interfaced with a va ri ety of other speed sensing equipment Several options are listed below Astro series or other GPS Speed Sensor Interfaces The MT 9000 may also be used...

Страница 14: ...E BATTERY BLUE BATTERY BLUE FEMALE 250 Q D FEMALE 250 Q D RELIEF MASTER SC 3405 MOdULE A B A B C D A B C D 2 PIN M P 150 SHROUD 4 PIN SQUARE 4 P TOWER 4 PIN SQUARE 4 P SHROUD ORG BLU BLK RED ORG BLU B...

Страница 15: ...NOTE Save plastic plugs to protect flowmeter during storage Installing Flow Sensor Cable With the flowmeter in place install the flow sensor cable GREEN body See Illustration 12 Screw sensor all the...

Страница 16: ...st Valve Tee A Installing Pressure Sensor If you are using a pressure sensor it must be installed before the boom shut off valves in your plumbing configuration Install the pressure sensor in the main...

Страница 17: ...r switch the relief valve should be open Use this plumbing illustration See Illustration 18 as your pattern for proper installation if your relief valve has a flow through port DO NOT install the reli...

Страница 18: ...nec tors on the module Boom one 1 connects to the mating connector with the BROWN cable tie near the connec tor Boom two 2 connects to the mating connector with the Boom 1 brown tie Boom 2 red tie Boo...

Страница 19: ...ct run hold sensor is sensitive only to the south pole side with dashed line of the magnet Check the polarity of the magnet by bring ing it near the run hold sensor with the console turned on Note and...

Страница 20: ...Yellow tie Green tie Natural tie Optional pressure sensor 1 2 3 4 5 Run hold sensor black body Battery Local access run hold connection Remove jumper cover to configure for ball valves Local access sp...

Страница 21: ...ram cont Tee C Tee A Pressure Relief Valve Servo Valve Relief Valve Tee B Tee C Range Adjust Valve Tee A Illustration 21A For Oversized Pumps Illustration 21B For Positive Displacement Pumps Illustrat...

Страница 22: ...IN W P 150 SHROUD 3 PIN M P 150 SHROUD 3 PIN M P 150 SHROUD RED WHT BLK RED WHT BLK RED BLK RED BLK RED BLK RED BLK RED BLK RED BLK A B A B A B A B A B A B A B A B A B A B 2 PIN M P 150 TOWER 2 PIN M...

Страница 23: ...ode to enter the minimum flow pressure rate of the spray boom Flow Cal Used in calibration mode to enter the calibration value assigned to your flowmeter see flowmeter tag Important To reset the Dista...

Страница 24: ...al i bra tion and Metric mode is locked in NOTE Exit CAL by pressing and holding the CAL key until CAL disappears from the display approximately 3 seconds You must be in HOLD to enter Cal Turf To acti...

Страница 25: ...y be entered while moving but this is not rec om mend ed BOOM SEL This po si tion is used to select the boom sec tion to be cal i brat ed With the ro ta ry dial in this po si tion the dis play will sh...

Страница 26: ...o calibrate the speed sensor for ac cu rate speed and dis tance measurement When this position is selected the display will alternately show every three seconds the wheel circumference value and the d...

Страница 27: ...very three seconds the flowmeter calibration value and the total flow value The flowmeter calibration value is the number shown along with CAL on the display The total flow value is the number shown w...

Страница 28: ...Control Type The following chart shows which values must be entered for each of the three control types offered in the MT 3405M CONTROL TYPE FLOW CAL MIN FLOW MIN PRES Flow Y N A N Pressure N Y Y Hyb...

Страница 29: ...nue with this procedure With the rotary dial still at DISTANCE CIRC press and 4 hold the CAL key for three seconds Once the con sole is in CAL the display will alternate be tween the circum fer ence v...

Страница 30: ...tween the flow me ter calibration value and the TOTAL FLOW value To tell which is which watch for the word CAL on display It will be present with the flowmeter calibration value but not with the TOTAL...

Страница 31: ...Application Rate 120 inches 3 048 meters 72 inches BOOM 2 WIDTH 120 inches 3 048 meters 0 inches 0 inches BOOM 3 WIDTH 120 inches 3 048 meters 0 inches BOOM 4 WIDTH 120 inches 3 048 meters 0 inches BO...

Страница 32: ...hartonpage31 In some cases however it may be necessary to change one or both of these settings to enhance performance or meet special requirements In order to make these changes you must enter Special...

Страница 33: ...e desired ap pli ca tion rate If the throttle valve is more than two thirds closed install range valve and perform pre field again Now is a good time to confirm that GPA GPM MPH 2 WIDTH and PSI all co...

Страница 34: ...ration mode The display will read CAL and the RED warning light will be illuminated Pressing and holding the CAL button again for approximately three seconds will exit calibration mode and return the...

Страница 35: ...ow rate Displays the actual gallons per minute being applied When the MT 3405M is used in conjunction with a Micro Trak NH3 control kit the console display will read total pounds of actual N per minut...

Страница 36: ...RATE AdjUST RATE CIRC FLOw CAL SPEEd dISTANCE TOTAL FLOw TOTAL AREA PRESSURE FLOw RATE SUB AREA ON OFF ON OFF 1 2 3 4 5 B O O M S RUN hOLd CAL AUTO MAN RESET MT 3405 M autOMatic rate cOntrOller MANAU...

Страница 37: ...lodged in the flowmeter Total liquid used is inaccurate This may result from an incorrectly entered FLOW CAL value Check the number stamped on the flowmeter tag and be sure this is entered in the cons...

Страница 38: ...uth pole of a magnet should result in a very low resistance 300 ohms Taking the sensor away from the magnet should result in a very high resistance infinite Run Hold Jumper Dust Cover To test for prop...

Страница 39: ...vate consult valve manufacturer s troubleshooting instructions Servo valve control signal Flip the power switch to ON put the console in MANUAL mode place the Run Hold switch in the RUN position and t...

Страница 40: ...W P 150 SHROUD 3 PIN M P 150 SHROUD 3 PIN M P 150 SHROUD RED WHT BLK RED WHT BLK RED BLK RED BLK RED BLK RED BLK RED BLK RED BLK A B A B A B A B A B A B A B A B A B A B 2 PIN M P 150 TOWER 2 PIN M P 1...

Страница 41: ...d and Spray Rate don t check out according to charts Inaccurate pressure reading Dirty or worn tips Use a different gauge and check each boom Clean or place Pressure always goes too high in AUTO Minim...

Страница 42: ...also work The hose between the servo and tee C should be at least as large as the servo If these lines are too small you may experience little or no pressure adjustment Flowmeter The line feeding the...

Страница 43: ...wly screw the pressure relief valve handle in until the desired maximum pressure is obtained Lock handle in place with locking nut or collar Note SprayingSystems144HDirectoValvehasamaximum pressure ra...

Страница 44: ...44 Appendices...

Страница 45: ...wheels are turned If the L bracket provided cannot be bent and mounted to properly position the sensor make a bracket similar to the one shown at right Insert sensor adjust spacing and secure with 3...

Страница 46: ...aft one NORTH pole side out and the other SOUTH dashed pole side out by wrapping ca ble tie around shaft and magnets Position each mag net so that its longest dimension moves in the di rec tion of rot...

Страница 47: ...lve Switching Wires M P 150 A B M P 150 12 volts Valve Switching Wires A B Red Black Red Black White M P 150 Ground Spraying Systems 344E 344AE 2 Switching Wires M P 150 A B Valve Switching Wire 12 vo...

Страница 48: ...alibration Press and hold the CAL button until CAL lights on the display and the RED warning light is flashing approximately three seconds The console is now in calibration mode and the 12 volt servo...

Страница 49: ...GFN Flowmeter Complete Assembly FM750 SS Flowmeter NOTE Opening the flowmeter will void the flowmeter calibration value assigned to your unit However you may need to take the flowmeter apart for perio...

Страница 50: ...ers 3 28 feet meters 1 09 yards kilometers 62 miles LAND MEASUREMENT square millimeters 0 00155 square inches square meters 10 764 square feet square meters 1 195 square yards hectares 2 47 acres squa...

Страница 51: ...nd 3 Signal 4 Enable 3 4 2 1 4 3 1 2 P N14810 Signal Ground Common B A DICKEY johnRadarFordConnector DICKEY johnRadarDeutschConnector DICKEY johnRadarCannonConnector DICKEY johnRadarAmpConnector In Ca...

Страница 52: ...080 Mag net clip 01531 Speed Sensor kit 13115 Boom Shut off Relief Valve Cable 01535 Remote Run Hold sensor kit 11218 1 M T Electric Servo Valve 11501 FM750 GFN Flowmeter 10131 FM750 SS Flowmeter 0154...

Страница 53: ...free rolling on the ground as opposed to the wheel being driven by or driving other devices Output The amount of material applied Pressure based Control Using information from a pressure sensor to det...

Страница 54: ...NOTES 54...

Страница 55: ......

Страница 56: ...Rev 1 2000 Micro Trak Systems Inc Printed in U S A 111 East LeRay Avenue P O Box 99 Eagle Lake MN 56024 0099 Toll Free 800 328 9613 Phone 507 257 3600 Fax 507 257 3001 www micro trak com trakmail micr...

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