MICO 691 Lock System Скачать руководство пользователя страница 5

3

There are four steps to installing the 691 System.

1. Mounting
2. Plumbing
3. Wiring
4. Bleeding

The 691 System must only be installed by someone with
good working knowledge of automotive brake and electri-
cal systems.

It is important that the installer of the 691 System under-
stands fluid types used in various 691 Systems. Read and
understand this instruction manual before installing the 691
Brake Lock System.

Brake System Fluid

For all 691 installations the

vehicle’s brake system

fluid does not change

. Vehicles currently using

brake fluid in the brake system will continue to use
brake fluid. Vehicles currently using mineral base
hydraulic oil in the brake system will continue to use
mineral base hydraulic oil.

691 System Fluid

The two 691 Power Unit designs, DOT 5 silicone fluid
(SF) and mineral base hydraulic oil (HO), assure seal
compatibility with your existing brake system.

NOTE: Power unit and brake system fluids do not
become intermixed when a 691 System is installed.
The 691 Actuator(s) isolate the 691 System fluid
from the brake system.

BEFORE PROCEEDING:

1. Identify your vehicle brake system. See pages

3 & 4.

2. Be sure you have the correct 691 model number

and it contains all the parts. Refer to Table 1 (pages
19 & 20).

All vehicles currently using automotive brake
fluid (DOT 3, 4, 5 or 5.1) in the brake system must
use the 691 model numbers designated (SF). All
vehicles currently using mineral base hydraulic oil in
the brake system must use the 691 model numbers
designated (HO).

3. Check brake pedal height and feel. With the vehicle

running, push on the brake pedal until there is no
more forward movement. Measure and record the
distance from pedal to floor. Brake pedal height and
"feel" will be the same after the 691 System is in-
stalled, refer to Figure 4.

FIGURE 4

Typical hydraulic braking systems in use today vary
depending on manufacturer and size of vehicle. For in-
stance, a vehicle equipped with a single system may have
a firewall mounted booster or possibly a frame mounted
remote booster. The same holds true for the dual and split
systems. The rear wheel anti-lock system is a dual brake
system with an anti-lock valve installed. All-wheel anti-lock
systems are defined as 3-channel or 4-channel systems

(Check the number of outlet lines from the anti-lock control
valve). To be absolutely sure which braking system your
vehicle is equipped with, check it. Look for identifying fea-
tures such as dual flex lines at rear axle or front wheels,
number of master cylinder lines, anti-lock valve(s), etc.
Then, compare with the circuits shown in Figures 5 thru
11.

Typical Single System

One single hydraulic system serving both front and rear brakes.

Identifying Feature:

1.One line from master cylinder.

691 Actuator Position:

(1) Front axle

(2) Rear axle

(3) 4-wheel

Typical Dual System

(Vertical Split)

Two independent braking systems. One system leads to the front brakes and the
other system to the rear brakes.

Identifying Feature:

1.Two lines from master cylinder.
2.Combination valve (used on some models).

691 Actuator Position:

(1) Front axle

(2) Rear axle

*

(3) 4-wheel

*

Some imported vehicles use two separate air boosted master cylinders.

FIGURE 5

FIGURE 6

INSTALLING A 691 SYSTEM

IDENTIFY YOUR BRAKE SYSTEM

Содержание 691 Lock System

Страница 1: ...ected for leaks damage or wear Proper fluid levels must be maintained In the event of any loss of fluid brake system must be carefully inspected for leaks 9 When installation of MICO 691 System is com...

Страница 2: ...1 Brake Lock System 8 WIRING 9 Wiring Instructions 9 Connecting External Inputs 9 Connecting the Vehicle Horn 9 Connecting Power for the Control Module 9 BLEEDING 10 Tips on Bleeding Brake Systems 10...

Страница 3: ...sabled if battery power is lost or disconnected WARNING Serious injury or death can occur if these instructions are not followed PREVENT ROLLAWAY THIS NOTICE MUST BE AFFIXED ON DASH IN VIEW OF OPERATO...

Страница 4: ...ure switch starts and stops the pump while pressurizing the sys tem The low pressure switch starts and stops the pump while releasing pressure from the system Although the power unit contains a built...

Страница 5: ...e pedal height and feel With the vehicle running push on the brake pedal until there is no more forward movement Measure and record the distance from pedal to floor Brake pedal height and feel will be...

Страница 6: ...ides braking control by way of an independent channel for each front wheel and each rear wheel Identifying Feature 1 Two lines from master cylinder to anti lock valve 2 Separate lines from anti lock v...

Страница 7: ...See 691 Accessories on page 19 DIMENSIONAL DATA 1 1 4 Diameter Bore Dual Actuator 1 1 4 Diameter Bore Single Actuator 1 3 4 Diameter Bore Dual Actuator 1 3 4 Diameter Bore Single Actuator User Interf...

Страница 8: ...6 apart Fabricated mounting brackets can be used 3 Mount the power unit using two 3 8 16UNC bolts and lock washers 4 691 models designated HO must use mineral base hydraulic oil in the power unit rese...

Страница 9: ...he same end of the single actuator See Figure 16 4 Determine the shape and length of a new piece of tubing to connect the power unit and single actuator See Figure 17 5 Connect one end of the new tubi...

Страница 10: ...e in the selected port prior to connecting the line See Figure 21 3 Channel Anti Lock 691 Brake Lock System 3 Channel Anti lock Brake System The 3 channel anti lock brake system uses both a single and...

Страница 11: ...o signal other circuits It will provide a positive signal up to 1 amp of power to lights relays etc If this current limit is exceeded the output or control module may operate erratically or not at all...

Страница 12: ...sure the 691 Power Unit reservoir remains filled with the proper fluid during entire bleeding process Check the CAUTION label on the 691 Power Unit reservoir for proper fluid type 3 Make sure the vehi...

Страница 13: ...It provides a ground signal if the system takes longer than nine seconds to initially pres surize or anytime the system is re pressurizing The yellow wire must be connected to the vehicle s horn or to...

Страница 14: ...input 3 Release mechanical holding devices NOTE The 691 Interlock can be activated by the rocker switch if applicable whether the vehicle s ignition is on or off as long as the battery connection exi...

Страница 15: ...13 NOTES...

Страница 16: ...mounted where it can be easily seen and away from where it will get spilled on If you have checked no in any of the above boxes determine the reason and correct Complete this section after Mounting th...

Страница 17: ...Have the warning labels been installed in the vehicle cab in view of the operator o Yes o No 2 Activate the 691 System Does the power unit run for approximately 4 seconds o Yes o No 3 Deactivate the 6...

Страница 18: ...14 BRAKE LOCK APPLICATIONS Horn Relay User Interface Schematic...

Страница 19: ...15 INTERLOCK APPLICATIONS Horn Relay User Interface Schematic...

Страница 20: ...re and or green user interface wire PS1 lock On when system is locked at full pressure Receives ground signal from pressure switch 1 on white wire Alarm On when power unit is pressurizing the system C...

Страница 21: ...ll tubing and connections for leaks and tighten or replace as necessary 3 The actuator is not functioning properly Activate the 691 System Check the vehicle master cylinder reservoir for excessive flu...

Страница 22: ...wer unit While the 691 System is activated the power unit and horn activate intermittently 1 Change in temperature has caused the system to contract and reduce brake system pressure The power unit run...

Страница 23: ...50 02 691 201 Dual 1 3 4 SF SF or BF 20 410 014 02 600 051 02 600 050 02 691 209 Dual 1 1 4 SF SF or BF 20 410 014 02 600 051 02 600 050 02 691 223 Dual 1 1 4 SF SF or BF 20 410 014 02 600 051 02 600...

Страница 24: ...1 34 001 089 32 585 007 32 585 006 20 460 012 02 600 034 32 820 021 34 001 089 32 585 007 32 585 006 20 460 017 02 600 041 32 820 021 34 001 089 32 585 007 32 585 006 20 460 018 two 02 600 042 two 32...

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