MICO 691 Lock System Скачать руководство пользователя страница 4

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Vehicles today have two separate brake systems. One is
the service brake system and the other is the parking
brake system. The service brake system is used to slow or
stop a vehicle during normal operation. The parking brake
system is usually cable operated and used to hold the
vehicle stationary while parked.

Experience has shown that some vehicle applications re-
quire more brake holding capacity than provided by prop-
erly maintained parking brakes. The MICO 691 Brake
Lock System uses the vehicle service brakes to supple-
ment the parking brake. The 691 System provides pres-
sure to the service brake system in the same manner as
when the vehicle operator presses on the brake pedal.

The 691 also provides external inputs which can activate
the system without direct operator interjection.

The 691 Brake Lock System consists of:

The Control Module and User Interface

(Figure 1)

The control module controls operation of the system
through the user interface or remote activation. The
user interface incorporates a manually activated switch,
audible alarm, and "locked" lamp.

The Power Unit

(Figure 2)

The power unit uses a 12 volt DC pump to produce
pressure in the vehicle service brake system to lock
the brakes. The pump reverses flow to release locking
pressure.

Two pressure switches are located on the power unit.
The pressure switches sense the pressure that the
power unit is producing. The high pressure switch
starts and stops the pump while pressurizing the sys-
tem. The low pressure switch starts and stops the
pump while releasing pressure from the system.

Although the power unit contains a built in fluid
reservoir, a remote reservoir is available as an option
for special applications. Refer to 691 Accessories chart
on page 19.

The Actuator

(Figure 3)

The actuator is a mechanical device that links the
hydraulics of the 691 System to the vehicle service
brake system. The actuator separates the 691 System
fluid from the vehicle service brake system. Various
actuators are available for use in different types of
service brake systems.

FIGURE 1

FIGURE 3

1. When the 691 System is activated, the control module

starts the power unit pumping fluid into the actuator(s).
As the actuator(s) become pressurized they isolate the
vehicle master cylinder and pressurize the service
brakes.

When lock pressure is reached, the high-pressure
switch signals the control module to stop the pump.

While the pump is stopped, locking pressure is held in
the brake system. If locking pressure drops, the high
pressure switch signals for the power unit to turn "on"
and restore locking pressure.

2. When the 691 System is deactivated, the pump

reverses and releases pressure. The actuator releases
pressure from the brakes and opens the ports to the
vehicle master cylinder. When locked pressure returns
to zero psi a signal from the low-pressure switch stops
the pump.

INTRODUCTION

PRINCIPLE OF OPERATION

NOTE

Brake System fluid and 691 Sys-
tem fluid always remain isolated
from one another.

FIGURE 2

Control Module

User Interface

Содержание 691 Lock System

Страница 1: ...ected for leaks damage or wear Proper fluid levels must be maintained In the event of any loss of fluid brake system must be carefully inspected for leaks 9 When installation of MICO 691 System is com...

Страница 2: ...1 Brake Lock System 8 WIRING 9 Wiring Instructions 9 Connecting External Inputs 9 Connecting the Vehicle Horn 9 Connecting Power for the Control Module 9 BLEEDING 10 Tips on Bleeding Brake Systems 10...

Страница 3: ...sabled if battery power is lost or disconnected WARNING Serious injury or death can occur if these instructions are not followed PREVENT ROLLAWAY THIS NOTICE MUST BE AFFIXED ON DASH IN VIEW OF OPERATO...

Страница 4: ...ure switch starts and stops the pump while pressurizing the sys tem The low pressure switch starts and stops the pump while releasing pressure from the system Although the power unit contains a built...

Страница 5: ...e pedal height and feel With the vehicle running push on the brake pedal until there is no more forward movement Measure and record the distance from pedal to floor Brake pedal height and feel will be...

Страница 6: ...ides braking control by way of an independent channel for each front wheel and each rear wheel Identifying Feature 1 Two lines from master cylinder to anti lock valve 2 Separate lines from anti lock v...

Страница 7: ...See 691 Accessories on page 19 DIMENSIONAL DATA 1 1 4 Diameter Bore Dual Actuator 1 1 4 Diameter Bore Single Actuator 1 3 4 Diameter Bore Dual Actuator 1 3 4 Diameter Bore Single Actuator User Interf...

Страница 8: ...6 apart Fabricated mounting brackets can be used 3 Mount the power unit using two 3 8 16UNC bolts and lock washers 4 691 models designated HO must use mineral base hydraulic oil in the power unit rese...

Страница 9: ...he same end of the single actuator See Figure 16 4 Determine the shape and length of a new piece of tubing to connect the power unit and single actuator See Figure 17 5 Connect one end of the new tubi...

Страница 10: ...e in the selected port prior to connecting the line See Figure 21 3 Channel Anti Lock 691 Brake Lock System 3 Channel Anti lock Brake System The 3 channel anti lock brake system uses both a single and...

Страница 11: ...o signal other circuits It will provide a positive signal up to 1 amp of power to lights relays etc If this current limit is exceeded the output or control module may operate erratically or not at all...

Страница 12: ...sure the 691 Power Unit reservoir remains filled with the proper fluid during entire bleeding process Check the CAUTION label on the 691 Power Unit reservoir for proper fluid type 3 Make sure the vehi...

Страница 13: ...It provides a ground signal if the system takes longer than nine seconds to initially pres surize or anytime the system is re pressurizing The yellow wire must be connected to the vehicle s horn or to...

Страница 14: ...input 3 Release mechanical holding devices NOTE The 691 Interlock can be activated by the rocker switch if applicable whether the vehicle s ignition is on or off as long as the battery connection exi...

Страница 15: ...13 NOTES...

Страница 16: ...mounted where it can be easily seen and away from where it will get spilled on If you have checked no in any of the above boxes determine the reason and correct Complete this section after Mounting th...

Страница 17: ...Have the warning labels been installed in the vehicle cab in view of the operator o Yes o No 2 Activate the 691 System Does the power unit run for approximately 4 seconds o Yes o No 3 Deactivate the 6...

Страница 18: ...14 BRAKE LOCK APPLICATIONS Horn Relay User Interface Schematic...

Страница 19: ...15 INTERLOCK APPLICATIONS Horn Relay User Interface Schematic...

Страница 20: ...re and or green user interface wire PS1 lock On when system is locked at full pressure Receives ground signal from pressure switch 1 on white wire Alarm On when power unit is pressurizing the system C...

Страница 21: ...ll tubing and connections for leaks and tighten or replace as necessary 3 The actuator is not functioning properly Activate the 691 System Check the vehicle master cylinder reservoir for excessive flu...

Страница 22: ...wer unit While the 691 System is activated the power unit and horn activate intermittently 1 Change in temperature has caused the system to contract and reduce brake system pressure The power unit run...

Страница 23: ...50 02 691 201 Dual 1 3 4 SF SF or BF 20 410 014 02 600 051 02 600 050 02 691 209 Dual 1 1 4 SF SF or BF 20 410 014 02 600 051 02 600 050 02 691 223 Dual 1 1 4 SF SF or BF 20 410 014 02 600 051 02 600...

Страница 24: ...1 34 001 089 32 585 007 32 585 006 20 460 012 02 600 034 32 820 021 34 001 089 32 585 007 32 585 006 20 460 017 02 600 041 32 820 021 34 001 089 32 585 007 32 585 006 20 460 018 two 02 600 042 two 32...

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