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MHS Boilers CRUZ belt, Инструкция по установке, эксплуатации и обслуживанию, Страница: 3 / 46

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CRUZbelt 

3

E0032544Rev090710 

CRUZbelt INDEX 

Purpose .................................................................................................................................. 4 

Equipment Warranty ............................................................................................................... 5 

Warning and Safety Instructions ............................................................................................. 6 

Introduction ............................................................................................................................. 8 

Receiving and Unpacking ....................................................................................................... 8 

Site Preparation.................................... .................................................................................. 8 

Floor Support Information..................... .................................................................................. 8 

Floor Support Installation...................... .................................................................................. 9 

Ceiling Hanger Installation.................... .................................................................................. 9 

Ceiling Hanger Sway Bracing................ ................................................................................. 9 

Anchoring Ceiling Hangers.................... ............................................................................... 10 

Conveyor Set-up................................... ................................................................................ 11 

Electrical ............................................................................................................................... 12 

Belt Tracking.......................................... ............................................................................... 14 

Commissioning of Equipment ............................................................................................... 16 

Preventive Maintenance ................................................................................. .......................17 

Maintenance Schedule.......................... ................................................................................ 18 

Troubleshooting – Belt.......................... ................................................................................ 19 

Troubleshooting – Gearmotor............... ................................................................................ 21 

Troubleshooting – Chain and Sprocket .................................................................................  23 

Troubleshooting – Bearings.................. ................................................................................ 24 

Replacement Parts ............................................................................................................... 25 

Mission .................................................................................................................................. 46 

Содержание CRUZ belt

Страница 1: ...INSTALLATION OPERATION MAINTENANCE MANUAL CRUZ belt...

Страница 2: ...CRUZbelt 2 E0032544Rev090710...

Страница 3: ...loor Support Installation 9 Ceiling Hanger Installation 9 Ceiling Hanger Sway Bracing 9 Anchoring Ceiling Hangers 10 Conveyor Set up 11 Electrical 12 Belt Tracking 14 Commissioning of Equipment 16 Pre...

Страница 4: ...ntenance and assists in replacement parts identification This service manual is intended for use by personnel who are knowledgeable of installation and safe working practices on conveyor systems Not a...

Страница 5: ...itioned upon the equipment being installed handled operated and maintained in accordance with the written instructions provided or approved in writing by MHS Conveyor The warranties specified above do...

Страница 6: ...ng the life of the conveyor will be replaced free of charge Walking on or riding moving conveyor is prohibited Lock out power before removing any guarding Loose clothing and long hair must be kept awa...

Страница 7: ...CRUZbelt 7 E0032544Rev090710...

Страница 8: ...t the carrier immediately All units have an identification tag on them Important information on the tag includes model description item number and tag number The tag number matches the tag number on t...

Страница 9: ...connectors and related hardware are provided standard Drop rods and hardware are optional CEILING HANGER SWAY BRACING Sway bracing should be a minimum of 1 1 2 x 1 1 2 x 3 16 angle Secure sway bracing...

Страница 10: ...low bolt manufacturer s recommendations for hole diameter and depth Anchor each hanger with four bolts two per upright minimum diameter Heavier loads like drives or areas of vibration require 5 8 diam...

Страница 11: ...n in the square hole of one football bracket to roll the take up as shown NOTE no sockets are needed just the 3 8 extension TAKEUP PIN 3 8 RATCHET W EXTENSION FOOTBALL BRACKET 8 Thread belt through co...

Страница 12: ...tdoor use designed to keep out rain and dust NEMA 12 Indoor use provides protection against dust dirt oil seepage and dripping of non corrosive liquids Suitable for use in industrial environments NEMA...

Страница 13: ...t the switch An emergency stop should normally stop all conveyors in the system Very large systems may involve dividing the system into zones of control Actuating an emergency stop must drop out the s...

Страница 14: ...SNUBBER TRACKING BRACKET ALIGNMENT HOLES Snubber tracking brackets are located near the end of the conveyor on the return belt snubber and near the middle of noseovers Tracking cams are located on th...

Страница 15: ...c tracking information The belt moves TOWARD the end of a pulley it contacts first Use snubber tracking brackets before using tracking cams End pulley tracking is used as a last resort Tracking bracke...

Страница 16: ...ring the commissioning activity special attention should be directed toward personnel safety No unnecessary risks should be taken that would endanger the safety of any personnel All personnel must fam...

Страница 17: ...eck the motor gear case for leaking seals Check fluid level and fill with ISO VG220 mineral oil if necessary Check breather on the gear case CHAINS AND SPROCKETS Chains and sprockets should be checked...

Страница 18: ...bearings and gear motor for excessive heat or noise Clean breather vent on gear motor Check operation of all electrical controls Inspect motor mounting bolts MONTHLY Clean chains and sprockets Lubrica...

Страница 19: ...med due to obstruction Check belt path and remove any obstruction Belt mistracked on return side Reference Belt Tracking procedure 2 Belt slipping on drive pulley Take up pulley not adjusted properly...

Страница 20: ...loading Correct loading conditions 5 Rips at or near edge of belting Obstruction Remove obstruction Belt running against conveyor frame See Belt Tracking section of this manual Loose lacing Check laci...

Страница 21: ...re of electrical component Check photoelectric control relay timing modules and start stop pushbuttons 2 Motor running excessively hot Note Temperature up to 175 hot to touch is normal Drag on conveyo...

Страница 22: ...heck for conveyor overload 6 Starter overloads kicking out Poor ventilation in control panel Add vents or fan Electrical Check circuits and panel Check heater size 7 Repeated stalling Excessive produc...

Страница 23: ...crews Check for worn components 3 Wear on tips of sprocket teeth Chain elongated Replace chain and sprockets 4 Abnormal wear on chain or sprockets Excessive chain tension Align sprockets and reduce te...

Страница 24: ...ation in bearing bore Eccentric locking collar or hub loose Tighten locking collar in the direction of shaft rotation and or tighten set screws 5 Noise low pitch Bearing brinnelled Replace 6 Rough spo...

Страница 25: ...list is sent to the purchaser approximately 2 weeks after the order is received It includes part numbers description pricing and recommended quantities to be kept for maintenance If you are unable to...

Страница 26: ...CRUZbelt 26 E0032544Rev090710 REPLACEMENT PARTS...

Страница 27: ...LER W PRECISION BEARING 1 9 DIA GRAVITY ROLLER W STANDARD BEARING 60218001 60224001 60230001 60236001 60242001 60248001 16 2 1 2 DIA ROLLER E0009409 E0009410 E0009411 E0009412 E0009413 E0009414 Bed Re...

Страница 28: ...CRUZbelt 28 E0032544Rev090710 REPLACEMENT PARTS...

Страница 29: ...ER W PRECISION BEARING 60218009 60224009 60230009 60236009 1 9 DIA GRAVITY ROLLER W STANDARD BEARING 60218001 60224001 60230001 60236001 20 8 PULLY WELDMENT E0009507 E0009508 E0009509 E0009510 21 2 1...

Страница 30: ...CRUZbelt 30 E0032544Rev090710 REPLACEMENT PARTS...

Страница 31: ...1711 E0030827 E0031712 E0030848 BRAKE E0031713 E0030828 E0031708 E0030849 BRAKE E0031709 E0030829 E0031710 E0030850 BRAKE E0031711 E0030830 E0031714 E0030851 BRAKE E0031715 E0030831 E0031716 E0030852...

Страница 32: ...CRUZbelt 32 E0032544Rev090710 REPLACEMENT PARTS...

Страница 33: ...2 E0009413 E0009415 Bed Reference Dwg 21A006 A REPLACEMENT PART NUMBERS FOR CRUZBELT END DRIVE BALLOON Width Item E0002182 DESCRIPTION 8 PULLEY WELDMENT 2 1 2 DIA DRIVE TAKE UP ROLLER SPEED HP BELT PU...

Страница 34: ...ZB 30 CZB 36 CZB 14 1 9 DIA GRAVITY ROLLER W PRECISION BEARING 60218009 60224009 60230009 60236009 16 2 1 2 DIA ROLLER E0009409 E0009410 E0009411 E0009412 Bed Reference Dwg 21A018 B REPLACEMENT PART N...

Страница 35: ...W PRECISION BEARING 60218009 60224009 60230009 60236009 15 1 9 DIA SNUBBER ROLLER W PRECISION BEARING E0009652 E0009653 E0009654 E0009655 16 2 1 2 DIA ROLLER E0009409 E0009410 E0009411 E0009412 Bed R...

Страница 36: ...B 42 CZB 48 CZB 14 2 1 2 DIA ROLLER E0009408 E0009409 E0009410 E0009411 E0009412 E0009413 15 2 1 2 DIA ROLLER E0009409 E0009410 E0009411 E0009412 E0009413 E0009414 Bed Reference Dwg 21A036 A REPLACEME...

Страница 37: ...CRUZbelt 37 E0032544Rev090710 REPLACEMENT PARTS...

Страница 38: ...RING 60218001 60224001 60230001 60236001 16 2 1 2 DIA ROLLER E0009409 E0009410 E0009411 E0009412 17 2 1 2 DIA ROLLER E0032573 E0032574 E0032575 E0032576 20 O RING 3 16 x 9 5 8 21 O RING 3 16 x 9 15 16...

Страница 39: ...MENT PARTS 18 CZB 24 CZB 30 CZB 36 CZB 42 CZB 48 CZB 15 2 1 2 DIA ROLLER E0009409 E0009410 E0009411 E0009412 E0009413 E0009414 Bed Reference Dwg 21A065 A REPLACEMENT PART NUMBERS FOR CRUZBELT DOUBLE S...

Страница 40: ...CRUZbelt 40 E0032544Rev090710 REPLACEMENT PARTS...

Страница 41: ...1 E0009412 17 4 1 2 DIA TAPERLOCK ROLLER E0038269 E0038270 E0038271 E0038272 18 4 DIA TAPERLOCK ROLLER E0038273 E0038274 E0038275 E0038276 40 RIBBED BELT E0038333 E0038284 E0038285 E0038286 41 SMOOTH...

Страница 42: ...CRUZbelt 42 E0032544Rev090710 REPLACEMENT PARTS...

Страница 43: ...38311 E0033833 36 TOOTH 90800943 E0038310 34 TOOTH 90800948 E0038309 60 TOOTH E0034960 E0038360 E0038360 E0038360 E0034960 E0034960 E0038311 E0038309 60 TOOTH 90800948 E0038310 34 TOOTH 90800943 E0038...

Страница 44: ...8328 45 TOOTH 160 240 1 BRAKE E0038331 2 E0038331 2 133 200 1 BRAKE E0038331 E0038331 Drive Train Reference Dwg 21S009 A NOMINAL FPM HP OPTIONS DRIVE TRAIN 6 GEAR MOTOR 80 120 REDUCER DRIVE PULLY HYTR...

Страница 45: ...CRUZbelt 45 E0032544Rev090710...

Страница 46: ...ronment which promotes safety and personal development MHS Conveyor 1300 E Mount Garfield Road Norton Shores MI 49441 6097 USA 231 798 4547 Email us info mhs conveyor com Web Site mhs conveyor com Reg...

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