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MHM SYNCHROPRINT 5000 Скачать руководство пользователя страница 5

Operating Instructions Synchroprint 5000

Operating instructions SP5000 V1-0.docx

Page 5 of 52

1.

Safety Instructions

This section describes the safety instructions for the correct and safe operation of the Synchroprint
5000. In addition, this section also contains references to the European rules and regulations
concerning the guarantee of industrial safety along with safety at the workplace. These rules and
regulations provide the basis for these operating instructions.

These Operating Instructions include:

1.

General safety instructions.

2.

Special safety instructions, if they are relevant to a specific section, at the beginning of that
respective section.

3.

Special safety instructions, if they are important for detailed sequences of operation, before
the description of that respective sequence of operation.

4.

Indications to read such instructions included in the respective section.

1.1.

Description of Key Words and Symbols in the Operating Instructions

In these operating instructions classified key words and symbols are used to identify dangers and
items that require special attention. Particular attention is to be paid to the sections marked in this
manner, because they contribute to personal safety as well as the prevention of damage to the
Synchroprint.

Symbol

Key word

Meaning

DANGER

This symbol indicates possible risk to life.

CAUTION

This symbol indicates danger of damage to
property and/or environment.

NOTE

This symbol indicates useful additional information
and operating suggestions.

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Содержание SYNCHROPRINT 5000

Страница 1: ...print 5000 Operating instructions SP5000 V1 0 docx Page 1 of 52 OPERATING INSTRUCTIONS Translation of the original instructions MHM SCREEN PRINTING MACHINE SYNCHROPRINT 5000 2005 2016 Machines Highest...

Страница 2: ...y further questions regarding your Synchroprint 5000 please contact the MHM service team Wishing you every success with your future production Machines Highest Mechatronic GmbH Important advice regard...

Страница 3: ...ions 12 4 Transportation and packaging 13 4 1 General Notes with Regard to Transportation and Danger Warnings 13 4 2 Packaging 13 4 3 Unloading of the crates 13 4 4 Packaging material 13 5 Assembly 14...

Страница 4: ...c 37 9 6 4 BasicSetup 39 9 6 5 Help 40 9 7 Blocked operation 40 9 8 Operating the machine with the terminal 41 9 8 1 Adjust 43 9 8 2 Manual 44 9 8 3 Automatic 45 9 9 Error display 45 9 9 1 Error messa...

Страница 5: ...ection 3 Special safety instructions if they are important for detailed sequences of operation before the description of that respective sequence of operation 4 Indications to read such instructions i...

Страница 6: ...y relevant standards regulations rules of accident prevention and internal conditions etc Every person instructed to perform any operation on the Synchroprint must 1 Be physically and mentally capable...

Страница 7: ...position x x x x Applying substrates x x x Enable and disable printing heads x x x Enable and disable of dryer x x x Start of all printing processes and adjustment work x x x Activities at the mainten...

Страница 8: ...MHM authorized approved technician All working spaces passageways escape and emergency routes and exits must be kept clear No tools or other objects must be kept or left in the area of the machine An...

Страница 9: ...Mechanical threats Crushing Crushing of parts of the body in particular arms and hands Be aware of moving parts whilst operating the machine Wear protective clothing at all times Mechanical threats G...

Страница 10: ...gible due to dirt or damage 1 9 Other Valid Rules and Regulations The customer must comply with all regulations applicable in the country where the machine is located 2 Intended usage of the machine T...

Страница 11: ...ction details the Synchroprint technical specifications 3 1 Serial Number and Year of Manufacture Serial number and year of manufacture are indicated on the machine s type plate 3 2 Dimensions NB As o...

Страница 12: ...ormat 95 x 140 cm 37 x 55 40 x 40 mm 1 57 x 1 57 1000 8 bar 116 p s i filtered dry air only AC Servo Drive Index Electric Squeegee Drive 3 x 210 400V 50 60 Hz 5 2 5 kVA 0 4 kVA each 0 02 mm 0 00078 Mo...

Страница 13: ...gulations Upon delivery of the Synchroprint the consignment must be examined for external damage immediately In the case of any damages they must be documented and reported to MHM GmbH within 24 hours...

Страница 14: ...t conditions according to standard IEC 60204 Electrical Equipment of Industrial Machines should be observed The following points should be observed in order to achieve efficient running and an optimum...

Страница 15: ...x number of print heads power for indexer main drive power per print head x number of print heads 5 4 2 Compressed Air Requirements Type of machine SP 8 SP 10 SP 12 SP 14 SP 16 SP 18 SP 20 Air consum...

Страница 16: ...y means of the spray adhesive applied to the pallets beforehand For paper a special vacuum model is necessary to hold the substrate on the pallet by means of negative pressure Subsequently the carrous...

Страница 17: ...P5000 V1 0 docx Page 17 of 52 7 2 Overview Machine Parts 7 3 Control panel Safety barrier No shirt skip pallet buttons Pallets Print station Safety bars Main switch tablet EMERGENCY STOP Control ON OF...

Страница 18: ...allets will not be interrupted Safety level key In operating mode ADJUST an automatic error resetting can be activated this is needed for adjusting the machine This can be done by switching the safety...

Страница 19: ...r of manufacture mains voltage mains frequency connected load and CE symbol is located on the left side of the machine base 7 8 Main Power Switch The main power switch is mounted at the machine s basi...

Страница 20: ...eel Automatic Version The screen positioning is made automatic by stepping motors Different positions can be saved and reloaded The following sections include a detailed description of the individual...

Страница 21: ...MHM and no further adjustment should be necessary Squeegee print arm The squeegee carriage squeegee stroke length adjustment the control keypad and the pressure control are all located on the squeege...

Страница 22: ...length adjustment The squeegee stroke length adjustment may be used to adjust the precise travel of the squeegee carriage There are individual sensors on each print station to adjust the front and re...

Страница 23: ...ne position index to the left Pressing the ADJUST and the INDEX RIGHT keys simultaneously will move the tables one position index to the right The RAISE LOWER key raises or lowers the screen depending...

Страница 24: ...n to the right When a drying time of zero is adjusted the function changes to external ready signal The display shows the actual setting of the print station on the left and the next empty station on...

Страница 25: ...urn to initial value Exit submenu with button ADJUST The following parameters are available Color Type Adjust the used ink At Plastisol print cycle will start with flood stroke followed by a print str...

Страница 26: ...ic opposite will release the respective squeegee Make sure that these locking knobs engage fully when loading the squeegee The maximum permitted squeegee width must be observed Squeegee height may be...

Страница 27: ...ack to its furthest rear stop position before installing the flash cure unit into the print station Subsequently the electrical supply and data lead should be connected An empty blank screen frame wit...

Страница 28: ...nuation of drier as well as position signals in the squeegee print arm by means of ferrites 30 1 1 0005 0 also known as suppressor chokes 7 Shielding of the keypad only at automatic machines 20 0 0 05...

Страница 29: ...pallets in order to prevent getting caught between pallet and print station or control panel in case of a rotary motion of the carrousel index Area between Two Print Stations Access to the area betwe...

Страница 30: ...he machine will stop immediately This section illustrates the most important of the command screens not all of which may be illustrated due to the very complex software The command screens not illustr...

Страница 31: ...y be ensured that only authorized persons are permitted in the work area of the machine and that starting the machine will not endanger anybody The functioning of all safety facilities devices must be...

Страница 32: ...ingers together or apart changes the enlargement Machine can be controlled by the following menu images Adjust Manually Automatic Basic Setup Help 9 6 1 Adjust Use Adjust to configure the machine for...

Страница 33: ...to the outer position Moves all squeegees to the inner position If a print station is selected the following control panels is displayed On activates a station appending parameters are displayed Off d...

Страница 34: ...es from internal to external automatically Intern Drying time is controlled by the machine Enter time in the field above Extern Drying time is controlled by the dryer Machine waits for a ready signal...

Страница 35: ...uction run After the first complete printing cycle with all enabled print stations flash cure units the startup mode will be turned off automatically Is used to switch off the print stations one by on...

Страница 36: ...rows or by direct number input after touching the field Displays the number of items which have been produced since the last RESET Displays the amount of skipped tables since the last reset Displays s...

Страница 37: ...printing cycle with all enabled print stations flash cure units the startup mode will be turned off automatically Is used to switch off the print stations one by one when print job is finished Starts...

Страница 38: ...o give operators more time to do their work Shift the round button to the left or right to change the desired time The actual adjusted delay time is displayed on the right Determines the desired quant...

Страница 39: ...e in BasicSetup The following buttons are displayed Button Functional description Defines the direction of movement clockwise or counterclockwise Parameter for index speed Input in percentage of maxim...

Страница 40: ...ally The reason for blocking will be displayed by a symbol or pressed buttons on the tablet To operate the machine again the blocking reason must be eliminated The following reasons block machine oper...

Страница 41: ...ith various functions are available The specific action of each function key will be displayed depending on actual function mode When a function is not possible the respective symbol will be displayed...

Страница 42: ...ample more often The actual adjusted amount is displayed at Produce The sample will automatically perform the required inlet and outlet mode the manual adjustment is not necessary Pressing CLEAN initi...

Страница 43: ...l squeegees to the outer position F6 Moves all squeegees to the inner position Display 2 F2 Defines the direction of movement F3 Selects the used pallet size Table drive parameters will be adapted aut...

Страница 44: ...Manual At Manual mode with button Start one index and working cycle will be processed An optional foot switch provides the same function as the START button only the first start command must always b...

Страница 45: ...ART button in Adjust mode for resetting the counter Skipped Displays the amount of skipped tables since the last reset All Shows the overall number of produced items Delay time for working cycle to gi...

Страница 46: ...lt clearance Control panel does not boot up Main power switch switched off Switch on main power switch Power supply of machine is missing Is frequency converter display active YES Power supply existen...

Страница 47: ...e valve see wiring diagram Indexer doesn t work Supply cable of tablet is not connected Connect the supply cable with the tablet Booster cylinder doesn t work No air pressure at booster cylinder Wrong...

Страница 48: ...dress higher then terminal address 2005 Inverter Communication Communication to main drive controller interrupted Check wiring 99xx Diverse Systemfehler READJUST Fehlercode please call MHM Service Ple...

Страница 49: ...tablet with Main switch tablet Disconnected machine from mains by the main power switch Shutdown control unit by main control switch and wait until Touch screen switches off Disconnect the power supp...

Страница 50: ...ective foil on the touch screen Cleaning the touchscreen Weekly The surface must only be cleaned with a dry cloth or appropriate monitor cleaning cloth If any aggressive cleaners or solvents are appli...

Страница 51: ...ief aperture Lubrication Every 2 weeks for the first 6 months then quarterly thereafter The machine must be lubricated via the grease nipple located on the centre shaft MHM recommends Berner Heavy Dut...

Страница 52: ...intenance of the Synchroprint Failure to comply with the Operating Instructions Unauthorised modifications to the Synchroprint e g disassembly of original MHM components and or use of any non original...

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