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© MHG Heating Ltd 

 

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MHG Heating Ltd, Unit 4 Epsom Downs Metro Centre, Waterfield, Tadworth, Surrey, KT20 5LR 

0845 6448802 Telephone. 0845 6448803 Fax. Email 

[email protected]

 Website www.mhgheating.co.uk 

010310 Draft 

 

9.1 Expansion Vessel 
 
In accordance with BS 6644: 2005, WRAS Regulations, and Local Authority Water Regulations, as 
applicable, the installer shall install a suitably sized, and approved, Expansion Vessel to ensure that the 
water capacity of the system has ample expansion capacity. 
 
The location of the expansion vessel shall only be isolatable from the system via a Lockable Type 
Service Valve, which shall be locked in the 

OPEN

 position, to prevent accidental isolation.   

Furthermore, a drain facility should be provided adjacent to the expansion vessel to aide the routine 
maintenance, overhaul, of the vessels Air Pressure setting. 

 

For information on a comprehensive range of expansion vessels that comply with current British 

Standards and WRAS Regulations, please contact MHG Heating Ltd Sales. 

 

10.0 System Water Quality 

Water Treatment, System Cleaning (BS 7592: 2006) 

The entire primary system MUST be thoroughly cleaned and flushed to remove debris, flux residues, 
etc. before opening the boiler isolation valves & flooding the boiler.  Particular care must be taken 
where the ECOSTAR 500 boiler is being retro-fitted into an old/existing system, as system silt or 
magnetite can be very damaging to the new boiler. 
Following cleaning and flushing the system MUST be dosed with a good quality water treatment to 
prevent corrosion and the formation of scale. FAILURE TO OBSERVE THESE REQUIREMENTS WILL 
RENDER THE WARRANTEE ON THE APPLIANCE VOID. 
Cleaning, flushing and water treatment must be carried out in accordance with the requirements of BS 
7593:1992, prior to commissioning the boiler. 
Repeated draining and refilling of the system, without replenishment of water treatment, must be 
avoided, as this is very damaging to the boiler.  The boiler must not operate without the system water 
being correctly and adequately treated, and maintained, with an appropriate level of corrosion 
inhibitor. 
 
For specific guidance on water treatment, direct contact is advisable with:- 
 

Betz Dearborn Limited 
(Sentiel) 
Foundry Lane 
Widnes 
Cheshire 
WA8 8UD 
Tel:   0151 424 5351 
Fax:  0151 420 5447 

 Alpha-Fry 

Technologies 

(Fernox) 

Cookson Electronics  
Forsyth Road 
Sheerwater 
Woking 
Surrey 
GU21 5RZ 
Tel: 0208 665 6666 
Fax: 0208 665 4695 

Содержание EcoStar 500

Страница 1: ...re Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft Installation and Operating Manual for the EcoStar 5...

Страница 2: ...Data 6 0 Pressure Relief Valve 7 0 Electrical Connections 7 1 Internal Wiring Diagrams 8 0 Hydraulic Configurations 8 1 Hydraulic Single Unit 8 2 Hydraulic Cascade Unit 9 0 Filling The System 9 1 Pres...

Страница 3: ...hout cascade controller appliances are designed to be applied to systems where the cascade control is undertaken via a remote system manager or a building management system Either control system must...

Страница 4: ...es BS 5449 1990 Specification for forced circulation hot water central heating systems for domestic premises BS 6644 2005 Specification for gas fired hot water boilers of rated inputs between 70kW net...

Страница 5: ...er delivery has been made The customer shall only be able to claim against MHG under guarantee if the commissioning of the object of delivery has been carried out by MHG staff or the authorised suppli...

Страница 6: ...psom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft 3 0 Dimensions ECOSTAR 500 Boi...

Страница 7: ...ting Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft 3 6 Installat...

Страница 8: ...AR 500s are supplied fully tested and therefore may contain residual test water The test water utilised contains additives that will help prevent associated pumps from sticking and other metals from o...

Страница 9: ...adworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft Once correctly positioned install the baffles 1 3 as indicated abo...

Страница 10: ...etro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft Mount the Blue Flame Rocket Burner as Indi...

Страница 11: ...ing Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft Install the th...

Страница 12: ...uk Website www mhgheating co uk 010310 Draft Connect the remote RESET wiring Connect the Boiler controller Connect the field wiring loom Connect the controller wiring HMI Connect the Boiler Flow Senso...

Страница 13: ...adworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft To programm the unit a QAA 75 must be connected to the control uni...

Страница 14: ...eld Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft An alternative to hard wiring the QAA75 room unit is to utili...

Страница 15: ...d Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft All packaging materials should be disposed of in an environment...

Страница 16: ...ating Ltd 16 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310...

Страница 17: ...t Max kW 16 1 18 4 22 5 26 9 Flow and Return Connections 1 5 1 5 1 5 1 5 Flue Gas Temperature O C 80 80 80 80 Minimum Water Pressure bar 0 5 0 5 0 5 0 5 Max Water Pressure bar 3 3 3 3 Power Supply 230...

Страница 18: ...8803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft Fluing Options The appliance must be flued in accordance with prevailing regulations An extensive range for rigid and fle...

Страница 19: ...G Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft Lined fl...

Страница 20: ...T20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft The overall length of the flue system must be calculated with reference to the res...

Страница 21: ...oiler circulation pump it is therefore recommended to locate the Pressure Safety Relief Valve on the flow pipe immediately adjacent to the boiler furthermore there must not be any means of isolation b...

Страница 22: ...ut SK1 Safety Interlock BS1 Connector Plug SK3 Safety Interlock CL QAA Room Unit Programmer T1 Burner Enable Lockout RESET CL QAA Room Unit Programmer T2 Burner Enable IN 230V G Display Light Power Su...

Страница 23: ...3 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft Burn...

Страница 24: ...te www mhgheating co uk 010310 Draft 8 0 Hydraulic Configurations The ECOSTAR 500 range has been designed to suit a vast number of installation hydraulic configurations In all cases the minimum flow r...

Страница 25: ...s Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft 8 12 Single Boiler Installation Boiler...

Страница 26: ...4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft 8 13 Single Boiler Installa...

Страница 27: ...k Valve on the Mains Cold Water pipework Temporary Connecting Hose which must be disconnected after use Control Valve on the heating system For Category 4 systems the approved method of filling must c...

Страница 28: ...MUST be thoroughly cleaned and flushed to remove debris flux residues etc before opening the boiler isolation valves flooding the boiler Particular care must be taken where the ECOSTAR 500 boiler is...

Страница 29: ...rating until the error has been corrected and the RESET button has been pressed If a fault is encountered within the appliance or Cascade LPB network a fault code will be generated and displayed by th...

Страница 30: ...ating Ltd 30 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310...

Страница 31: ...ing Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft Maintenance Co...

Страница 32: ...unit please ensure that the system water has been cleansed and treated with a suitable inhibitor as detailed in Filling the system and system water quality Prior to applying power to the appliance its...

Страница 33: ...the Inspections undertaken above must be acted upon and all discrepancies should be recorded on the Service Report and brought to the Client End User s attention Undertake any maintenance and if nece...

Страница 34: ...Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft 15 0 Weather Compe...

Страница 35: ...g Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft Outside Air Sens...

Страница 36: ...unication zone and module temperature control A dedicated housing is also available to ease the installation process RVA46 Single Zone Controller This single zone controller has the capability to cont...

Страница 37: ...HG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft 17 0 Ex...

Страница 38: ...d 38 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Draft 1...

Страница 39: ...ating Ltd 39 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310...

Страница 40: ...ating Ltd 40 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310...

Страница 41: ...ating Ltd 41 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310...

Страница 42: ...ating Ltd 42 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310...

Страница 43: ...ating Ltd 43 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310...

Страница 44: ...ating Ltd 44 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310...

Страница 45: ...ating Ltd 45 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310...

Страница 46: ...ating Ltd 46 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310...

Страница 47: ...ating Ltd 47 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310...

Страница 48: ...ng Ltd 48 MHG Heating Ltd Unit 4 Epsom Downs Metro Centre Waterfield Tadworth Surrey KT20 5LR 0845 6448802 Telephone 0845 6448803 Fax Email info mhgheating co uk Website www mhgheating co uk 010310 Dr...

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