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MFJ-9420 Installation Manual 

20-Meter SSB Travel Radio

 

THEORY OF OPERATION 

RECEIVER:  Four-pole bandpass filter L1-L2 preselects incoming 14 MHz signals.  Active mixer U1 amplifies and 
converts  signals  to  10  MHz  using  a  self  generated  4  MHz  VFO  signal.    Crystal  ladder  filter  Y1-Y6  sets  message 
channel bandwidth (diode switching routes transmit and receive signals through the filter and U2).  IF-amplifier U2 
provides AGC controlled IF gain in RX and RF compression speech processing in transmit. 

The DC amplifier Q3/Q4 drives the AGC input of U2 and the S-meter circuit.  In RX, AGC is audio derived from 
AF  pre-amp  U4a  (switch  Q2  sets  slow  AGC  decay  for  SSB  reception).    On  transmit,  processor  control  voltage  is 
derived from PA level detector D9 (Q2 sets fast decay for syllabic processor).  

Receiver product detector U3 demodulates incoming SSB signals (10 MHz LO is self generated by U3).  U3's audio 
output feeds U4a, a preamp and active LP audio filter.  U4a drives ACG detector D6/D7 (input to U4a is killed by 
switch Q5 during TX to disable the AGC path to U2).  U4a also drives AF power amplifier U5 through the volume 
control.  U5, which powers the speaker during RX, is gated into standby during TX to prevent residual feed through.  

TRANSMITTER:  Microphone speech amp U4b drives balance modulator U6 during TX (switch Q6 kills U4 output 
to prevent mic bleed through via U6/U2 during RX).  LO for U6 is derived from U3's BFO oscillator.  Q8 is used to 
unbalance U6 for carrier or CW generation.  DSB output from U6 is routed to Y1 Y6 via switch D1/D2 for removal 
of  LSB  products  and  carrier  artifacts.   After undergoing dynamic compression in U2, the processed USB signal is 
routed to transmitter mixer U7 by switch D3/D4 where it is mixed with 4 MHz VFO (VFO signal is sampled from 
U1's oscillator and buffered by Q1).  Bandpass filter L5-L6 selects the 14 MHz mixer product and feeds it to pre-
driver  Q9.    Q9  feeds  driver  Q10.    Q10  drives  PA  stage  Q11.    Q11  operates  in  single-ended  class  AB  with  bias 
generated by clamping diode D10.  T5 matches PA output to a 50 Ohm system, and low pass filter L7-L8 suppresses 
harmonic  content.    Level  detector  D9  tracks  the  SSB  speech  envelope  and  generates  feedback  to  Q3/Q4  and  U2.  
Syllabic  compression  of  the  speech  waveform  optimizes  average  transmitter  output  power.    The  MFJ-9420  is 
especially designed to operate from lightweight constant current power sources such as NiCd cells or the MFJ wall 
adapter AC supply. 

SWITCHING AND REGULATION:  Q7 activates relay K1, which routes the antenna line and activates the +T and 
+R  buses  (+T  and  +R  buses  power  some  stages,  key  switch  nodes,  and  bias  Q11  on  during  TX).    Adjustable 
regulator U8 sets Vcc for low-level stages.  Fixed regulator U9 sets U1 operating voltage to ensure VFO stability.  
Crowbar diode D11 and a pc track fuse protect the radio from reverse polarity. 

Содержание MFJ-9420

Страница 1: ...nd competes with radios running far more power Compare with your 100 watt rig You will be amazed by the signal reports TRAVEL LIGHT Packs the same punch as 50 Watt radios without the heavy 10 Amp power supply Designed to run on NiCd s or the ultra light MFJ 4110 AC wall adapter supply RUGGED TRANSMITTER Bullet proof Motorola PA transmitter runs cool and tolerates 3 1 VSWR accidentally opened feedl...

Страница 2: ...may vary somewhat with antenna load When operating in noisy environments you may find it necessary to turn down the mic gain control a screwdriver adjustment located on back panel to reduce background noise The MFJ 9420 uses an analog VFO tuning dial that is inherently less accurate than digital readouts on the plus side analog tuning reduces phase noise lowers power consumption and saves you mone...

Страница 3: ...kills U4 output to prevent mic bleed through via U6 U2 during RX LO for U6 is derived from U3 s BFO oscillator Q8 is used to unbalance U6 for carrier or CW generation DSB output from U6 is routed to Y1 Y6 via switch D1 D2 for removal of LSB products and carrier artifacts After undergoing dynamic compression in U2 the processed USB signal is routed to transmitter mixer U7 by switch D3 D4 where it i...

Страница 4: ...ccepts straight key or keyer XMIT PWR POWER MIC TUNE ON ON OFF OFF 150 000 050 100 150 200 250 300 350 VOLUME MFJ 20 METER SSB TRANSCEIVER MODEL MFJ 9420 TUNING SSB CW CW SSB MHz 14 000 1 3 5 7 9 PROCESS 0 S 7 10 30dB 10 400 4020 6 8 7 2 3 5 1 4 FRONT PANEL 1 METER Show signal strength on RX ALC on TX 2 POWER SWITCH Turns power on to transceiver 3 MIC 5 Pin Din Jack for Dynamic Microphone 4 TUNE I...

Страница 5: ...ennas with a VSWR of 3 1 or less Use your regular station antenna or a portable 20 Meter dipole such as the MFJ 1772 ultra light For non resonant wires use a tuner such as the MFJ 971 Always rough tune for maximum receiver sensitivity first using incoming signals and your S Meter to find a peak AVOID OPERATING INTO UNMATCHED HIGH VSWR ANTENNAS THE MFJ 9420 DOES NOT HAVE A HIGH VSWR SHUT DOWN CIRCU...

Страница 6: ...bration of the MFJ 9420 analog VFO dial SIMPLE 20 METER ANTENNA SUGGESTIONS COAXIAL FED DIPOLES A wire dipole for the phone band should measure about 32 10 16 5 per leg Feed with RG 58U or RG 8X raise high and in the clear for best performance If you have only one high support make an inverted V The full sloper sloping dipole is also an excellent single support antenna with some directivity 90 Bes...

Страница 7: ...te to call a weak station because it may be QRP or using a marginal antenna You may be much louder than you think Be realistic about diving into huge 20 Meter pileups Once a choice DX station hits the packet clusters and the big guns move in calling may be a waste of time until the smoke clears Tune slowly and listen carefully If one exotic station is coming through there may be others you can wor...

Страница 8: ...c a 600 ohm dynamic type Is the MIC GAIN set too low 9 NOISE ON TRANSMIT AUDIO Is MIC GAIN set too high in a noisy room Is mic next to a power transformer or motor If these checks don t uncover the problem or if you do not feel qualified to make the prescribed adjustments please call us for help at 800 647 TECH 800 647 8324 FIELD ALIGNMENT PROCEDURES FOR THE MFJ 9420 TRANSCEIVER SPECIAL TOOLS PART...

Страница 9: ...m S Meter reading C Touch up L1 L2 T1 and T2 for max SIG Meter reading TRANSMITTER BANDPASS FILTER AND COMPRESSOR ALIGNMENT A Connect QRP Wattmeter with dummy load to ANT Jack B Turn R61 fully CW and then the Press Carrier Switch SW2 C Carefully touch up L5 and L6 for peak output D Turn R61 CCW until RF output power drops by 10 If radio fails to operate properly after following these procedures ca...

Страница 10: ... 4 3 0 0 0 5 0 0 0 0 4 3 9 3 3 4 0 0 2 9 4 9 4 7 5 3 9 4 9 4 0 5 0 4 9 4 9 4 7 6 4 9 3 3 5 0 5 0 0 5 7 5 8 7 4 5 0 4 6 5 0 0 4 9 5 2 8 5 0 10 0 5 1 9 9 4 9 4 9 5 8 BIPOLAR AND JFET DEVICES D E Drain Emitter S B Source Base G C Gate Collector Test in TRANSMIT mode Test with TUNE switch depressed DO NOT TEST gate of Q9 may cause generation of parasitic oscillations Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 D E...

Страница 11: ...MFJ 9420 Installation Manual 20 Meter SSB Travel Radio SCHEMATIC ...

Страница 12: ... 80 100 470pF 50V Multilayer 205 0470 R40 22kΩ Watt 100 4220 C35 47pF 50V Multilayer 205 0047 R42 10kΩ Pot 165 4100 C37 62 22pF 50V Multilayer 205 0022 R48 3 3kΩ Watt 100 3330 C39 40 47 48 51 54 1uF 50V Electrolytic 203 0006 R49 5 6kΩ Watt 100 3560 C43 44 47uF 35V Electrolytic 203 0007 R51 10kΩ Watt 133 4100 C49 83 87 100uF 16V Electrolytic 203 0003 R55 390Ω Watt 100 2390 C61 12 100pF 250V Trimmer...

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