metso automation Neles Axiom Скачать руководство пользователя страница 7

7 AMI 70 en

7

Type AMI93, 94

To test sensors, use a 9-32 V DC power supply. No
series load resistor is required. Operate actuator to the
closed position. Apply power across the “FB+” and
“FB-” terminal points. Press and hold “Closed Set” but-
ton until “Closed LED is lit (2 seconds). Release button.
Operate actuator to the open position. Press and hold
“Open Set” button until “Open LED is lit (2 seconds).
Release button. Set points are retained even after
power is removed. A functioning Foundation Fieldbus
network is required to test communications.

WARNING:

 Do not apply external power to the output

terminals. this will cause permanent damage to the
unit.

3.2

Fault alerts for AMI96_D

1. The OPEN green LED is lit steady when the valve is

in the open position and the open position sensor is
ON. Input Bit 3 (DI2) will be set to “1”. If the valve is
open and the LED is not lit, perform the sensor set-
ting according to instructions located in Section 3.

2. The CLOSED red LED is lit steady when the valve is

in the closed position and the closed position sensor
is ON. Input Bit 4 (DI3) will be set to “1”. If the valve is
closed and the LED is not lit, perform the sensor set-
ting according to instructions located in Section 3.

3. The SOLENOID POWER yellow LED is lit steady

when Output Bit 3 (DO2) is set to “1” to energize the
solenoid.

4. The BAD SOLENOID COIL red LED will flash at a

2Hz rate if the solenoid pilot valve coil windings are
either open or shorted. The Peripheral Fault Bit will
be set to “1”. Fault indication will clear when solenoid
pilot valve is replaced.

5. The LOW AIR SUPPLY PRESSURE red LED will flash

at a 2Hz rate if the supply pressure drops below 40
psi. Input Bit 1 (DI 0) will be set to “1”. Fault indica-
tion will clear when supply pressure goes back
above 2.8 bar.

6. The STUCK SPOOL/PILOT red LED will flash at a 2Hz

rate if after 5 seconds** of power being applied to

the coil, the internal porting pressure does not rise
above 0.7 bar. Conversely, if after 5 seconds** of
power being removed from the coil and the internal
porting pressure does not drop below 2.1 bar, a
STUCK SPOOL/PILOT fault will be indicated. For
either condition, the Peripheral Fault Bit will be set to
“1”. Fault indication will remain active until internal
porting pressure requirements are met.

7. The STUCK PROCESS VALVE/ACTUATOR red LED

will flash at a 2Hz rate if after 5 seconds** of power
being applied to or removed from the coil, the valve/
actuator does not move by a minimum of 10% of
stroke, provided there is not a STUCK SPOOL/PILOT
or LOW AIR SUPPLY PRESSURE fault already indi-
cated. Input Bit 2 (DI 1) will be set to “1”. A STUCK
PROCESS VALVE/ACTUATOR fault will also be indi-
cated if the valve/actuator doe not reach the com-
manded position within 20 seconds** (Valve open
position when solenoid coil is energized or valve
closed position when solenoid coil is de-energized).
This is also referred to as a “Stroke Time Alarm”.
Input Bit 2 (DI 1) will be set to “1”.

**NOTE:

 The Factory default time settings of the Stroke

Time Alarm circuit is 20 seconds for valve Full Stroke
Time and 5 seconds for the STUCK SPOOL/PILOT and
the STUCK PROCESS VALVE/ACTUATOR diagnostic
functions.

The Stroke Time Alarm circuit timing is manually adjust-
able from 1 to 60 seconds.

When manually setting the Full Stroke Time, the sec-
ondary timing used in the STUCK SPOOL/PILOT and
the STUCK PROCESS VALVE/ACTUATOR diagnostic
functions is fixed to one half the time period of the Full
Stroke Time.

(For example: if Full Stroke Time is set to 30 seconds,
the time out for the STUCK SPOOL/PILOT and the
STUCK PROCESS VALVE/ACTUATOR diagnostic func-
tions will be 15 seconds).

See Section 3.3 for Stroke Time Alarm adjustment pro-
cedureure. 

Fig. 5

Diagnostic LED Indications

ASI +    (4)

ASI -     (3)

SOL OUT+ (2)

SOL OUT-  (1)

SET

OPEN

SET

CLOSED

OPEN

CLOSED

SOLENOID POWER

BAD  SOLENOID  COIL

STUCK SPOOL/PILOT

STUCK PROCESS
VALVE/ACTUATOR

LOW AIR SUPPLY
PRESSURE

Diagnostics:  Blinking LED indicates problem

Setup Instructions:

Operate Actuator to Closed
Position and Push SET
CLOSED for 2 seconds.

Operate Actuator to Open
Position and Push SET
OPEN for 2 seconds

3

4

2

1

5

6

7

3

4

5

6

7

1

2

LED

LED 

Color

Function 

Description

Operational 

State

Description

OPEN

Green

Process valve 

is open

Normal

Operation

LED will be continuously lit
when process valve is open

CLOSED

Red

Process valve 

is closed

Normal

Operation

LED will be continuously lit
when process valve is closed

SOLENOID

POWER

Yellow

Solenoid valve is 

energized

Normal

Operation

LED will be continuously lit
when solenoid is energized

BAD SOLENOID

COIL

Red

Solenoid coil is

open or shorted

Fault State LED will flash at a 2Hz rate if

solenoid coil is open or shorted

LOW AIR SUPPLY 

PRESSURE

Red

Supply air pressure 

is low

Fault State LED will flash at a 2Hz rate if

supply air pressure is <40psi

STUCK SPOOL/

PILOT

Red

Solenoid valve 

will not shift

Fault State LED will flash at a 2Hz rate if

solenoid  valve does not shift

STUCK PROCESS

VALVE/ACTUATOR

Red

Valve/Actuator 

will not turn

Fault State LED will flash at a 2Hz rate if

valve/actuator does not turn

Содержание Neles Axiom

Страница 1: ...Neles Axiom On Off Valve Controller with Proximity Switches Installation Maintenance and Operating Instructions 7 AMI 70 en 2 2010 ...

Страница 2: ...ng and disposal 5 1 6 Safety precautions 5 2 ASSEMBLY AND MOUNTING 5 3 SENSING AND COMMUNICATIONS MODULE SENSOR SETTING 6 3 1 Bench testing 6 3 2 Fault alerts for AMI96_D 7 3 3 Additional features for AMI96_D 8 4 EXPLODED VIEW 9 5 DIMENSIONS 10 6 WIRING DIAGRAMS 11 6 1 Type AMI33 11 6 2 Type AMI44 11 6 3 Type AMI96 12 6 4 Type AMI96_D 12 6 5 Type AMI97 12 6 6 Type AMI93 13 6 7 Type AMI94 13 6 8 In...

Страница 3: ...guration 2 Discrete inputs Open and Closed 2 Auxiliary discrete inputs 1 Discrete output Drive solenoid 4 AS I version 2 1 Input voltage 26 5 to 31 V DC Devices per network 62 FOUNDATION fieldbus VCT bus powered 93 Configuration 2 Discrete inputs Open and Closed 2 Discrete outputs Drive Piezo 3 Current input 16 mA quiescent Voltage range 9 to 32 V DC Other features Stores number of actuations Stor...

Страница 4: ...ype code General specifications and ratings Materials of construction Housing and mounting manifold Epoxy coated anodized aluminum Cover and visual indicator Lexan polycarbonate Fasteners and mounting adaptors Stainless steel Pneumatic valve See Pneumatic valve specifications below Temperature ratings pneumatic valve dependent Piezo pilots A 10 to 60 C Solenoid pilots D E H 18 to 50 C Special sole...

Страница 5: ...ock Next place the Visual Indicator Drum Item 7 onto the Visual Indicator Drum Coupler Align the holes in all three items with the the threaded hole in the actuator shaft and fasten down with the Visual Indicator Drum Retaining Screw Item 9 Leave screw loose in order to facilitate indexing of the vis ual indicator 7 With the actuator in the closed position center the Visual Indicator Drum until th...

Страница 6: ...ase button Set points are retained even after power is removed To test solenoid apply power to the Sol Pwr IN termi nals only See warning below NOTE If using only one of the sensors for valve posi tion feedback the open sensor green must be used Type AMI44 Power must be applied to both sensors to ensure proper circuit operation Use a 24 V DC power supply A series load resistor is not required when...

Страница 7: ...oes not move by a minimum of 10 of stroke provided there is not a STUCK SPOOL PILOT or LOW AIR SUPPLY PRESSURE fault already indi cated Input Bit 2 DI 1 will be set to 1 A STUCK PROCESS VALVE ACTUATOR fault will also be indi cated if the valve actuator doe not reach the com manded position within 20 seconds Valve open position when solenoid coil is energized or valve closed position when solenoid ...

Страница 8: ...it is ready to resume normal operation Remote Sensor Setting Feature The Axiom with Diagnostics provides the capability of setting the Closed and Open sensors remotely from the Control System or from the AS Interface Gateway Mas ter 1 AS Interface communications are required in order to remotely set the sensors The unit must be addressed and correctly configured to be recog nized by the Control Sy...

Страница 9: ...ION QTY 1 Axiom Cover Screws 4 2 Axiom Cover 1 3 Axiom Body Screws 4 4 Axiom Body 1 5 DA SR Plug 1 6 Visual Indicator Cover 1 7 Visual Indicator Drum 1 8 Visual Indicator Drum Coupler 1 Item 9 thru 14 are provided with the mounting kit Mounting kits are sold separately 9 Visual Indicator Drum Retaining Screw 1 10 Visual Indicator Drive Block 1 11 Air Manifold Plate Mounting Screws 4 12 Air Manifol...

Страница 10: ...10 7 AMI 70 en 5 DIMENSIONS E3 S1 E2 ...

Страница 11: ...6 1 5 6 PIN MICRO CONNECTOR MALE PINS 4 3 2 6 1 5 PIN SIGNAL 1 OPEN CLOSED C 2 CLOSED NO 3 OPEN NO 4 SOL1 SOL2 PWR IN 5 SOL1 PWR IN 6 SOL2 PWR IN Closed 7 Closed 8 Open 6 Open 5 Sol Pwr 4 Sol Pwr 3 Sol 2 Sol 1 NAMUR SET OPEN SET CLOSED OPEN CLOSED SOLENOID POWER Setup Instructions Operate Actuator to Closed Position and Push SET CLOSED for 2 seconds Operate Actuator to Open Position and Push SET O...

Страница 12: ...TUCK PROCESS VALVE ACTUATOR LOW AIR SUPPLY PRESSURE Diagnostics Blinking LED indicates problem Setup Instructions Operate Actuator to Closed Position and Push SET CLOSED for 2 seconds Operate Actuator to Open Position and Push SET OPEN for 2 seconds PIN SIGNAL 1 ASI 2 Not Used 3 ASI 4 Not Used 4 PIN MICRO CONNECTOR MALE PINS 4 3 2 1 4 PIN MINI CONNECTOR MALE PINS 1 3 4 2 Aux IN 1 7 Aux IN 8 Aux IN...

Страница 13: ...IGNAL 1 FB 2 FB 3 Not Used 4 Not Used 4 PIN MICRO CONNECTOR MALE PINS 4 3 2 1 4 PIN MINI CONNECTOR MALE PINS 1 3 4 2 24 VDC 8 FB 9 24 VDC 7 OUT 1 6 OUT 1 5 OUT 2 4 OUT 2 3 SIM JMPR 1 SET OPEN SET CLOSED OPEN CLOSED SOLENOID POWER Setup Instructions Operate Actuator to Closed Position and Push SET CLOSED for 2 seconds Operate Actuator to Open Position and Push SET OPEN for 2 seconds SIM JMPR 2 FB 1...

Страница 14: ...onducting and may generate an ignition capable level of electrostatic charge under certain extreme conditions The user should ensure that the equipment is not installed in location where it may be subjected to external conditions such as high pressure steam which might cause a build up of electrostatic charge on non conducting surfaces Additionally cleaning of the equipment should only be done wit...

Страница 15: ...installation verify electrical continuity between conduit and ground terminal 9 Resistance between Intrinsic Safe Ground and earth ground must be less than one ohm 10 Parts of the enclosure are non conducting and may generate an ignition capable level of electrostatic charge under certain extreme conditions The user should ensure that the equipment is not installed in location where it may be subj...

Страница 16: ...nder certain extreme conditions The user should ensure that the equipment is not installed in location where it may be subjected to external conditions such as high pressure steam which might cause a build up of electrostatic charge on non conducting surfaces Additionally cleaning of the equipment should only be done with a damp cloth 7 Substitution of components may impair hazardous location safe...

Страница 17: ...der certain extreme conditions The user should ensure that the equipment is not installed in location where it may be subjected to external conditions such as high pressure steam which might cause a build up of electrostatic charge on non conducting surfaces Additionally cleaning of the equipment should only be done with a damp cloth 7 Substitution of components may impair hazardous location safet...

Страница 18: ...jected to external conditions such as high pressure steam which might cause a build up of electrostatic charge on non conducting surfaces Additionally cleaning of the equipment should only be done with a damp cloth 7 Substitution of components may impair hazardous location safety 8 Approval Agency controlled Installation Diagram No revision to diagram allowed without prior Factory Mutual or Approv...

Страница 19: ... sign D 4 Manual override Not applicable to 7 sign D 4 PNEUMATIC VALVE Solenoid Temperature range 18 to 50 C H 24 V DC 120 V AC 0 6 W Applicable to 2 sign 33 E 12 V DC 0 5 W intrinsically safe Applicable to 2 sign 44 D 24 V DC 0 5 W Applicable to 2 sign 94 96 or 97 Piezo Temperature range 10 to 60 C A 6 5 V DC 2 mA intrinsically safe Applicable to 2 sign 93 5 ENCLOSURE Standard IP67 enclosure V AT...

Страница 20: ...ocaba São Paulo Brazil Tel 55 15 3235 9700 Fax 55 15 3235 9748 49 Asia Pacific 238A Thomson Road 25 09 Novena Square Tower A 307684 Singapore Tel 65 6511 1011 Fax 65 6250 0830 China 19 F the Exchange Beijing No 118 Jianguo Lu Yi Chaoyang Dist 100022 Beijing China Tel 86 10 6566 6600 Fax 86 10 6566 2575 Middle East Roundabout 8 Unit AB 07 P O Box 17175 Jebel Ali Freezone Dubai United Arab Emirates ...

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