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MTEK6000 SERIES USER'S MANUAL

October 2002 H-2

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Содержание MTEK6000 Series

Страница 1: ...MTEK6000 SERIES USER S MANUAL January 2002 MTEK6000 SERIES Electronic Flow Corrector Monitoring Devices Installation and Operating Instructions January 2002 Part 900315...

Страница 2: ...5 Wall and Pipe Mounting 2 5 Transducers in the MTEK6000 2 7 Connecting the Pressure Tubing 2 7 Installing the Thermal Temperature Probe 2 9 Installing the Pulse Output Wiring 2 10 Communications 2 1...

Страница 3: ...lling the Analog Output Loop 4 3 Calibrating the Analog Output 4 3 Section 5 Maintenance and Software Packages 5 1 Enclosure Maintenance 5 1 Changing the Battery 5 1 Calibration 5 1 PcGas Meter Reader...

Страница 4: ...4 Display mode and function keys with auxillary pressure A 2 Table A 5 Standard alarms for MTEK6000 EFC w aux pressure A 2 Table A 6 Historical data stored in MTEK6000 EFC w aux pressure A 2 Table A 7...

Страница 5: ...tomer Monitor AutoPoll Label Changer Site I D Changer Units Changer and Virtual Keypad are trademarks of Metretek Inc All other trademarks are the property of organizations not connected with Metretek...

Страница 6: ...MTEK6000 SERIES USER S MANUAL January 2002...

Страница 7: ...6000 calculates corrected volume using AGA 7 AGA 3 AGA 5 and NX 9 or AGA 8 reports Optional equipment includes an external keypad and display for configuration and calibration analog output modules tw...

Страница 8: ...ip under normal operation and use Metretek Inc agrees to repair or replace any instrument which is defective due to faulty workmanship or material if returned to our factory with shipping charges prep...

Страница 9: ...MTEK6000 SERIES USER S MANUAL January 2002 1 3 Figure 1 1 MTEK6000 exterior view...

Страница 10: ...MTEK6000 SERIES USER S MANUAL 1 4 January 2002 Figure 1 2 MTEK6000 interior view...

Страница 11: ...your requirements If they do not please contact your sales representative 4 Open the front door by loosening the upper and lower right hand corner screws or quick release latches of the enclosure and...

Страница 12: ...additional source of backup power for the unit Optional Power Supplies Several optional supplies are available A Two Single D Lithium battery packs part 1011 0039B 001 provides an approximate life ex...

Страница 13: ...ears properly and verify that they turn freely and do not bind When changing a MTEK6000 in the field from a 10 100 1 000 or 10 000 ft3 rev drive meter with a 5 ft3 rev drive the CF per Pulse In or Met...

Страница 14: ...label side of the index base plate front should face the front of the meter This allows the MTEK6000 EFC to also face the front of the meter In certain applications the MTEK6000 EFC and index can be i...

Страница 15: ...WHT MTA connector at the lower right hand corner of the corrector printed circuit assembly Metretek Inc can supply a remote index similar to the main index or a sandwich pulser for wall or pipe mount...

Страница 16: ...MTEK6000 SERIES USER S MANUAL 2 6 January 2002 Figure 2 5 Wall Mounting Figure 2 3 Wall Mounting Figure 2 4 Pipe Mounting...

Страница 17: ...NOT SMOKE while connecting gas or test pressure to the meter Note Federal Standard 192 02 requires a shut off valve between the pressure source and the instrument A needle valve is supplied with the...

Страница 18: ...MTEK6000 SERIES USER S MANUAL 2 8 January 2002 Figure 2 7 Typical Installation for MTEK6000 EFC Figure 2 6 Typical Installation for MTEK6000 EFM...

Страница 19: ...in the thermowell above the probe When the probe is fastened by tightening the securing nut the space in the well decreases as the probe enters As a result hydraulic pressure may rise high enough to c...

Страница 20: ...and terminals 10 to 8 for Pulse output 4 See Fig 2 11 for pulse output wiring location and Form C vs Form A jumpering Note that proper operation of the Form C pulse output configuration requires that...

Страница 21: ...is equal to the gas flow for one shaft revolution The pulse output can be wired as a Form A or Form C switch output Use terminals 25 normally open 24 common and 23 normally closed for Form C output To...

Страница 22: ...EK6000 will not go to sleep if the RS 232C serial cable is left connected and battery life will be affected drastically Modem Communications 2400 Baud NOTE This modem complies with Part 68 of the FCC...

Страница 23: ...n RS232 cable connected Activity Indicator RS 232C cable connected 1 long blink Set 1 Pulse received 1 short blink Reset 1 Pulse received 2 short blinks Set 2 Pulse received 3 short blinks Reset 2 Pul...

Страница 24: ...MTEK6000 SERIES USER S MANUAL 2 14 January 2002 Figure 2 10 Corrector Board connection and jumper configuration diagram...

Страница 25: ...S AC power supply then the external ground lug provided on the MTEK6000 should be connected to earth ground If the unit is not making connection to the phone co lines power co lines or other external...

Страница 26: ...MTEK6000 SERIES USER S MANUAL 2 16 January 2002...

Страница 27: ...serial communication port Scrolling the external display with a magnet Pressing any key on the optional keypad Opening the enclosure door If tamper switch is installed Change in state of the status i...

Страница 28: ...iew and clear the alarms using the magnet 1 Apply the magnet to the scroll switch until the outer display shows AL XXXXXX See Appendix A for a list of alarms and codes for your device The alarms are d...

Страница 29: ...e user configurable with default values of 1500 and 1480 respectively see Appendix A for parameter addressing for your device High Pressure Alarm If the gas pressure should exceed the High Pressure Al...

Страница 30: ...readings to be above or below the range of the transducer Lost Pressure Alarm A Lost Pressure alarm is generated when the pressure circuitry is over ranged This can occur if the pressure transducer i...

Страница 31: ...story data elements are stored in a memory block the size has to be assigned at the time the history process is created in the device typically when the database is downloaded at the factory NOTE The...

Страница 32: ...you assign function keys and labels to any parameter To enter configuration mode press conf If configuration mode is password protected the MTEK6000 will display ENTER PASSWORD Only a valid password e...

Страница 33: ...MTEK6000 SERIES USER S MANUAL January 2002 3 7 Figure 3 1 Optional Keypad and Display...

Страница 34: ...nformation from the unit to a portable or host computer using Metretek software Once the audit trail is full the device will not allow any other changes to parameters the audit trail must first be upl...

Страница 35: ...ons requires password Assigning the number of displayed digits The number of displayed digits for the parameters listed in Appendix A is user configurable The total number of digits before and after t...

Страница 36: ...Metretek Inc Virtual keypad or the optional external keypad and display Calibrating the Pressure Transducer NOTE Pressing esc repeatedly from anywhere within the calibration procedure will back the op...

Страница 37: ...ice Stir the bath continuously and wait for the temperature reading to stabilize 5 Press zero The display now shows ZERO XX XXX NEW XX XXX represents the unit s default zero value If the current zero...

Страница 38: ...The unit should display Calculating briefly and then display the new point Pressing esc instead of ent at this point aborts the operation and returns you to the calibration prompt 8 Apply the span fu...

Страница 39: ...6000 or from the main supply voltage The AO module interfaces to an MTEK6000 series product via the standard I2 C serial interface bus The MTEK6000 unit requests the desired mA output from the AO modu...

Страница 40: ...MTEK6000 SERIES USER S MANUAL 4 2 January 2002 Figure 4 1 Analog Output Option...

Страница 41: ...based there is no need for laborious operator adjustments Software calibration does away with the need for repetitive potentiometer adjustments thereby simplifying field calibration procedures The dis...

Страница 42: ...shows span x xxx 20 0 y yyy mA x xxx represents the default span value full scale and y yyy is the adjustment made to 20mA for the analog output signal The adjustment can either be positive or negativ...

Страница 43: ...termination of the pressure tubing 2 Verify the integrity of the enclosure lid seal Check the lid gasket for deterioration chemical damage tears or compression 3 Check for damaged cord grips and missi...

Страница 44: ...Reader Utility Package is supplied upon request with your unit See Appendix for installation and operating instructions The utility package consists of the following Site I D Changer View or change th...

Страница 45: ...em for energy data DC2000 s scaleability and flexibility enables users to choose from a wide range of functions and data throughput configurations This protects your investment by letting you continuo...

Страница 46: ...MTEK6000 SERIES USER S MANUAL 5 4 January 2002...

Страница 47: ...ow Supply Volts 130501 High Flow Rate 130601 Low Flow Rate 130701 High Pressure 140401 Low Pressure 140501 Current Day Flow 140601 Faulty Counter 140701 High Temperature 150401 Low Temperature 150501...

Страница 48: ...igh Flow Rate 160601 Low Flow Rate 160701 High Pressure 170401 Low Pressure 170501 Current Day Flow 170601 High Temperature 180401 Low Temperature 180501 Lost Pressure 180601 Lost Temperature 180701 F...

Страница 49: ...l MCF 050905 14 CU Cubic Unit p CFP 050802 15 PS Press Scale PSG 020402 16 AS Aux 1p Scale psg 020404 17 AS Aux 2p Scale psg 020405 Table A 8 Standard alarms for MTEK6000 EFCV w 2 Aux Pressure Alarms...

Страница 50: ...orrected volume 40 days of hourly average pressure Table A 10 Standard display mode and function keys for MTEK6000 EFC2 w 2 Aux Pressure Label I D Description Address F1 1 CV Corr Volume MCF 051102 F2...

Страница 51: ...Switch 2 Alarm 270601 Table A 12 Standard history data stored in the MTEK6000 EFC2 w 2 Aux Press 40 days of daily corrected volume 1 40 days of daily corrected volume 2 40 days of daily uncorrected v...

Страница 52: ...401 Low Pressure 190501 High Diff Press 190601 Low Diff Press 190701 High Temperature 200401 Low Temperature 200501 Current Day Flow 200601 Lost Pressure 210401 Lost Temperature 210501 Lost Diff Press...

Страница 53: ...070402 11 AW Alarm Wakeup INT 170610 Table A 17 Standard alarms for MTEK6000 EPR Alarms Alarm Code First Time Power 080401 Low Supply Volts 080501 High Pressure 080601 Low Pressure 080701 Lost Pressur...

Страница 54: ...o Scale 2 170403 14 OD Open Door status 070302 15 S1 Status input 1 070401 16 S2 Status input 2 070402 Table A 20 Standard alarms for MTEK6000 ETR Alarms Alarm Code First Time Power 080401 Low Supply...

Страница 55: ...230403 20 OD Open Door status 120302 21 S1 Status input 1 120401 22 S2 Status input 2 120402 Table A 23 Standard alarms for MTEK6000 EPTR Alarms Alarm Code First Time Power 130401 Low Supply Volts 130...

Страница 56: ...MTEK6000 SERIES USER S MANUAL A 10 January 2002...

Страница 57: ...psig Pa Atmospheric pressure Pb Base pressure Tb Base temperature 0 F Tm Measured line temperature 0 F Fpv Supercompressibility factor The unit makes continuous correction for the specified gas compos...

Страница 58: ...MTEK6000 SERIES USER S MANUAL B 2 January 2000...

Страница 59: ...ples accumulated since the last process execution displays this analog mean and applies it to any necessary subsequent calculation To enable analog sampling set this parameter to 1 99 seconds Set to 0...

Страница 60: ...hich pulses are generated is determined by the Corrected Pulse Out CF per Pulse parameter To enable Relay 1 for pulse output enter a value of 35 8 Enter 1 to disable The Default value is 1 Corrected V...

Страница 61: ...account has exceeded a predetermined daily volume allocation The Default value is 100 000 Date Month Day Year This is the current Date in the unit MMDDYY It is updated on each process scan Flow Rate...

Страница 62: ...Alarm Setpoint The setpoint at which the unit determines that there is a High Pressure alarm condition The Default value is 1500 High Pressure Alarm Reset After a High Pressure alarm occurs the setpo...

Страница 63: ...is If the content is unknown a zero 0 should be entered The Range is 0 to 0 15 15 The Default is 0 Percent N2 This parameter reflects the content of nitrogen N2 currently present in the gas This numbe...

Страница 64: ...When changing this number you will normally enter the number that appears on the mechanical index attached to the station The Default value is 0 Uncorrected Volume Flow Multiplier This multiplier spec...

Страница 65: ...base ca be setup for the following units of measure Flow Volume ft3 cubic feet Accumulations M3 cubic meters Static Pressure PSI pounds per square inch Kpa Kilopascals Kg cm2 kilograms per square cent...

Страница 66: ...MTEK6000 SERIES USER S MANUAL C 8 January 2002...

Страница 67: ...MTEK6000 SERIES USER S MANUAL January 2002 D 1 APPENDIX D BOARD JUMPER POSITIONS 61 SBC Revision A Corrector Board...

Страница 68: ...quires external wetting Pulse Output 3 Use Terminal 13 normally open contact optional Terminal 12 common 3 and Terminal 11 normally closed contact For form A output put JP3 and JP3A both in position A...

Страница 69: ...to 5 volt type transducer take JP7 and JP8 out External Analog 1 Use Terminal 20 transducer power Terminal 21 transducer output Terminal 22 transducer common For a 4 to 20 mA type transducer put JP9 a...

Страница 70: ...Line Interface J1 Connections from the PLI to the Corrector board J3 Telephone line connection J4 Earth Ground for surge suppression connection JP5 position 2 3 shorts R9 sometimes required when barri...

Страница 71: ...pment is connected to its lines inform them of a The telephone number that this unit is connected to b The ringer equivalence number 0 8B c The USOC jack required RJ11C d The FCC Registration Number B...

Страница 72: ...ment or equipment malfunctions may give the telecommunications company cause to request the user to disconnect the equipment Users should ensure for their own protection that the electrical ground con...

Страница 73: ...MTEK6000 SERIES USER S MANUAL January 2002 E 3 EL0001 Sheet 1 of 2 Class I Division 2 Installation...

Страница 74: ...MTEK6000 SERIES USER S MANUAL E 4 January 2002 EL0001 Sheet 2 of 2 Class I Division 2 Installation...

Страница 75: ...claims shall specify the nature and details of the claim the date that the cause of the claim was first observed and the affected equipment s unit serial number Defective equipment shall not be return...

Страница 76: ...MTEK6000 SERIES USER S MANUAL F 2 January 2002...

Страница 77: ...MTEK6000 SERIES USER S MANUAL January 2002 G 1 APPENDIX G TII Station Protector...

Страница 78: ...MTEK6000 SERIES USER S MANUAL G 2 January 2002...

Страница 79: ...MTEK6000 SERIES USER S MANUAL October 2002 H 1 APPENDIX H Hazardous Area Installation Control Drawings...

Страница 80: ...MTEK6000 SERIES USER S MANUAL October 2002 H 2...

Страница 81: ...MTEK6000 SERIES USER S MANUAL October 2002 H 3...

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