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6

OPERATION MANUAL

 :  

 

 

  When using any tool, basic safety precautions should always be followed 

to reduce the risk of personal injury and damage. Read the instruction manual before using any 

tool or machine!

1.  Keep work area clean.

 Cluttered areas invite injuries.

2.  Observe work area conditions.

 Do not use machines or power tools in damp or wet 

 

locations. Don’t expose to rain. Keep the work area well lit. Do not use electric power tools  

 

or machinery in the presence of flammable gases or liquids.

3.  Keep children away.

 Children must never be allowed in the work area. Do not let them    

 

handle machinery, tools, or extension cords.

4.  Store idle equipment.

 When not in use, tools must be stored in a dry location to inhibit    

 

rust. Always lock up tools and keep out of reach of children.

5.  Do not force tool

. It will do the job better and more safely at the rate for which it was 

 

intended. Do not use inappropriate attachments in an attempt to exceed the tool capacity.

6.  Use the right tool for the job.

 Do not attempt to force any machine, tool or attachment to  

 

do the work of a larger industrial tool. Do not modify, and do not use any tool for a 

 

purpose for which it was not intended.

7.  Dress properly

. Do not wear loose clothing or jewelry as they can be caught in moving    

 

parts. Protective, electrically non-conductive clothes and non-skid footwear are 

 

recommended when working. Wear restrictive hair covering to contain long hair.

8.  Use eye and ear protection.

 Always wear ANSI approved impact safety goggles. Wear

 

a full face shield if you are producing metal filings or wood chips. Wear an ANSI approved   

 

dust mask or respirator when working around metal, wood, and chemical dusts and mists.

9.  Do not overreach.

 Keep proper footing and balance at all times. Do not reach over or  

 

 

across running machines. Keep hands and fingers clear of moving parts.

10.  Maintain tools with care

. Keep tools clean for better and safer performance. Follow the 

 

instructions for lubricating and changing accessories. Handles must be kept clean, dry,    

 

and free from oil and grease at all times.

11.  Remove adjusting keys and wrenches. 

Check that keys and adjusting wrenches are 

 

removed from the tool or machine work surface before plugging it in.

12.  Stay alert.

 Be attentive and use common sense. Do not operate any machine or tool when  

 

you are tired.

13.  Check for damaged parts.

 Before using any machine or tool, parts that appears damaged

 

should be carefully checked to determine that it will operate properly and perform its  

 

 

intended function safely.  Check for alignment and binding of moving parts. Any broken    

 

parts or mounting fixtures, or any other condition that may affect proper operation. Any    

 

part that is damaged should be properly repaired or replaced by a qualified technician. Do  

 

not use the machine or tool if any switch does not turn on and off properly.

2.1 GENERAL METALWORKING MACHINE SAFETY

Содержание EWM-75

Страница 1: ...OPERATION MANUAL Edition No EWM 75 1 Date of Issue 02 2021 Model EWM 75 Order Code S225 English Wheels ...

Страница 2: ...MACHINE EWM 75 MODEL NO SERIAL NO DATE OF MANF Note This manual is only for your reference Owing to the continuous improvement of the Metalmaster machine changes may be made at any time without obligation or notice Please ensure the local voltage is the same as listed on the specification plate before operating any electric machine Distributed by www machineryhouse co nz MACHINE DETAILS ...

Страница 3: ...4 1 3 Identification 5 2 IMPORTANT INFORMATION 2 1 General Metalworking Machine Safety 6 2 2 Specific Safety For English Wheels 8 3 SETUP 3 1 Unpacking 9 3 2 Assembly 9 4 OPERATION 4 1 Operation Overview 10 4 2 Tracking Patterns 11 5 MAINTENANCE 5 1 Cleaning And Oiling 11 Spare Parts 12 Risk Assessment Sheets 15 ...

Страница 4: ...ity mm gauge 2 0 Throat Depth mm 711 Top Anvil Size mm Ø203 x 50 Radius Dies mm 50 73 101 152 203 305 Working Height mm 1200 Dimensions L x W x H mm 350 x 90 x 350 Packing Dimensions L x W x H mm 89 x 77 5 x 18 5 Weight kg 73 1 2 ACCESSORIES INCLUDED Includes 50 8 76 2 101 6 152 4 203 2 304 8mm radius dies 1 x flat die Instruction Manual Fig 2 ...

Страница 5: ...5 OPERATION MANUAL A Main Frame E Adjusting Handle B Bottom Die F Top Die C Handle G Stand D Locking Knob H Bottom Die Rack A B H D F 1 3 IDENTIFICATION C E G ...

Страница 6: ...wear are recommended when working Wear restrictive hair covering to contain long hair 8 Use eye and ear protection Always wear ANSI approved impact safety goggles Wear a full face shield if you are producing metal filings or wood chips Wear an ANSI approved dust mask or respirator when working around metal wood and chemical dusts and mists 9 Do not overreach Keep proper footing and balance at all ...

Страница 7: ... Clean up when finished Clean machines and the surrounding area when the operation is finished 20 Use proper lock out procedures When servicing or cleaning machines make sure that the machine cannot be started by accident DO NOT Do not distract an operator Horseplay can lead to injuries and should be strictly prohibited Do not wear loose clothing gloves necktie s rings bracelets or other jewellery...

Страница 8: ...mmediately check suspect machinery OPERATIONAL SAFETY CHECKS 1 Place your test piece project or material work piece securely between the top and bottom dies 2 Do not over reach Maintain a balanced stance at all times so that you do not fall or lean against the machine 3 Use the English Wheel by moving the workpiece is a forward and back action to slowly work the material 4 Keep hands and fingers a...

Страница 9: ...ashers 24 and then a M10 nut 26 3 With the parts laying on the floor attach the Back Stand 17 to the main frame 1 using the two M10 x 80mm bolts with a M10 Washer 24 on each side of the main frame and secure with a M10 Nut 26 Attach the Link Bracket 19 to the Back Stand 17 using the two Bolts 35 M10 x 130mm with a M10 Washers 24 both sides of the frame and M10 Nuts 26 Tighten Nuts and Bolts secure...

Страница 10: ...ng holes in the Front Stand 15 and Back Stand 17 then drill appropriate size holes in the floor to accommodate the mounting hardware not supplied 4 OPERATION 4 1 OPERATIONAL OVERVIEW The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine 1 Select the Bottom Die from the Bottom Die Rack 13 and place on the...

Страница 11: ...ry 6 Months Yearly Inspect Tools for damage x Wipe off with clean cloth x x x x x Oil moving parts with light oil x When metal passes between the upper and lower dies a track or shiny line is pressed into the metal Various tracking patterns can be used to shape work pieces depending upon their shape or size Bellow are a list of patterns and their use Zigzag Pattern This pattern can be used for a s...

Страница 12: ...HOW TO ORDER SPARE PARTS 1 Have your machines model number serial number date of manufacture on hand these can be found on the specification plate mounted on the machine 2 A scanned copy of your parts list diagram with required spare part s identified NOTE SOME PARTS MAY ONLY BE AVAILABLE AS AN ASSEMBLY 3 Go to www machineryhouse com au contactus and fill out the inquiry form attaching a copy of s...

Страница 13: ...13 OPERATION MANUAL SPARE PARTS DIAGRAM ...

Страница 14: ...IE 304 8MM 12 FLAT DIE LOCK BRACKET BOTTOM DIE RACK THREAD ROD FRONT STAND FRONT TUBE 1 1 1 1 1 1 1 1 16 7 1 1 1 1 1 1 1 1 1 1 1 1 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 BACK STAND PLATE LINK BRACKET HANDLE LEVER HANDLE BALL WASHER 20MM BOLT M10X80 WASHER 10MM BOLT M10X85 NUT M10 SCREW M10X15 BOLT M8X65 WASHER 8MM NUT M8 NUT M16 SCREW M8X12 SCREW M10X16 BOLT M8X95 BOLT M...

Страница 15: ...n the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades sharp and clean for best and safest performance Follow instructions when lubricating and changing accessories 16 Keep machine well guarded Make sure guards on machine are in plac...

Страница 16: ...ontrols Make sure you understand the use and operation of all controls 8 Work area hazards Keep the area around the English Wheel machine clean from oil tools chips Pay attention to other persons in the area and know what is going on around the area to ensure unintended accidents 9 Guards Do not operate this machine without the correct guards in place Necessary guards protect you from injuries by ...

Страница 17: ...TROL PLANT SAFETY PROGRAM No Hazard Identification Item Hazard PUNCTURING MEDIUM Assessment Wear gloves to prevent cuts from sharp material B C LOW Risk Control Strategies Recommended for Purchase Buyer User Ensure machine is bolted down Secure support work material CRUSHING CUTTING STABBING Keep hands clear from moving parts on rolls MEDIUM Revised Date www machineryhouse com au www machineryhous...

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