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General Machinery Safety Instructions

1.  Read the entire Manual before starting 

machinery. 

Machinery may cause serious injury if 

not correctly used.

2.  Always use correct hearing protection when 

operating machinery. 

Machinery noise may cause 

permanent hearing damage.

3.  Machinery must never be used when tired, or 

under the influence of drugs or alcohol. 

When 

running machinery you must be alert at all times.

4.  Wear correct Clothing. 

At all times remove all loose 

clothing, necklaces, rings, jewelry, etc. Long hair 
must be contained in a hair net. Non-slip protective 
footwear must be worn.

5.  Always wear correct respirators around fumes 

or dust when operating machinery. 

Machinery 

fumes & dust can  cause serious respiratory illness. 
Dust extractors must be used where applicable.

6.  Always wear correct safety glasses. 

When 

machining you must use the correct eye protection 
to prevent injuring your eyes.

7.  Keep work clean and make sure you have good 

lighting. 

Cluttered and dark shadows may cause 

accidents.

8.  Personnel must be properly trained or well 

supervised when operating machinery. 

Make 

sure you have clear and safe understanding of the 
machine you are operating.

9.  Keep children and visitors away. 

Make sure 

children and visitors are at a safe distance for you 
work area.

10.  Keep your workshop childproof. 

Use padlocks, 

Turn off master power switches and remove start 
switch keys.

11.  Never leave machine unattended. 

Turn power off 

and wait till machine has come to a complete stop 
before leaving the machine unattended.

12.  Make a safe working environment. 

Do not use 

machine in a damp, wet area, or where flammable 
or noxious fumes may exist.

13.  Disconnect main power before service 

machine. 

Make sure power switch is in the off 

position before re-connecting.

14.  Use correct amperage extension cords. 

Undersized extension cords overheat and lose 
power. Replace extension cords if they become 
damaged.

15.  Keep machine well maintained. 

Keep blades 

sharp and clean for best and safest performance. 
Follow instructions when  lubricating and changing 
accessories.

16.  Keep machine well guarded. 

Make sure guards 

on machine are in place and are all working 
correctly.

17.  Do not overreach. 

Keep proper footing and 

balance at all times.

18.  Secure workpiece. 

Use clamps or a vice to 

hold the workpiece where practical. Keeping the 
workpiece secure will free up your hand to operate 
the machine and will protect hand from injury.

19.  Check machine over before operating. 

Check 

machine for damaged parts, loose bolts, Keys and 
wrenches left on machine and any other conditions 
that may effect the machines operation. Repair and 
replace damaged parts.

20.  Use recommended accessories. 

Refer to 

instruction manual or ask correct service officer 
when using accessories. The use of improper 
accessories may cause the risk of injury.

21.  Do not force machinery. 

Work at the speed and 

capacity at which the machine or accessory was 
designed.

22.  Use correct lifting practice. 

Always use the 

correct lifting methods when using machinery. 
Incorrect lifting methods can cause serious injury.

23.  Lock mobile bases. 

Make sure any mobile bases 

are locked before using machine.

24.  Allergic reactions. 

Certain metal shavings and 

cutting fluids may cause an ellergic reaction in 
people and animals, especially when cutting as the 
fumes can be inhaled. Make sure you know what 
type of metal and cutting fluid you will be exposed 
to and how to avoid contamination.

25.  Call for help. 

If at any time you experience 

difficulties, stop the machine and call you nearest 
branch service department for help.

Machinery House  

requires you to read this entire Manual before using this machine.

Содержание EWM-75

Страница 1: ...OPERATION MANUAL Edition No EWM 75 1 Date of Issue 02 2021 Model EWM 75 Order Code S225 English Wheels ...

Страница 2: ...MACHINE EWM 75 MODEL NO SERIAL NO DATE OF MANF Note This manual is only for your reference Owing to the continuous improvement of the Metalmaster machine changes may be made at any time without obligation or notice Please ensure the local voltage is the same as listed on the specification plate before operating any electric machine Distributed by www machineryhouse co nz MACHINE DETAILS ...

Страница 3: ...4 1 3 Identification 5 2 IMPORTANT INFORMATION 2 1 General Metalworking Machine Safety 6 2 2 Specific Safety For English Wheels 8 3 SETUP 3 1 Unpacking 9 3 2 Assembly 9 4 OPERATION 4 1 Operation Overview 10 4 2 Tracking Patterns 11 5 MAINTENANCE 5 1 Cleaning And Oiling 11 Spare Parts 12 Risk Assessment Sheets 15 ...

Страница 4: ...ity mm gauge 2 0 Throat Depth mm 711 Top Anvil Size mm Ø203 x 50 Radius Dies mm 50 73 101 152 203 305 Working Height mm 1200 Dimensions L x W x H mm 350 x 90 x 350 Packing Dimensions L x W x H mm 89 x 77 5 x 18 5 Weight kg 73 1 2 ACCESSORIES INCLUDED Includes 50 8 76 2 101 6 152 4 203 2 304 8mm radius dies 1 x flat die Instruction Manual Fig 2 ...

Страница 5: ...5 OPERATION MANUAL A Main Frame E Adjusting Handle B Bottom Die F Top Die C Handle G Stand D Locking Knob H Bottom Die Rack A B H D F 1 3 IDENTIFICATION C E G ...

Страница 6: ...wear are recommended when working Wear restrictive hair covering to contain long hair 8 Use eye and ear protection Always wear ANSI approved impact safety goggles Wear a full face shield if you are producing metal filings or wood chips Wear an ANSI approved dust mask or respirator when working around metal wood and chemical dusts and mists 9 Do not overreach Keep proper footing and balance at all ...

Страница 7: ... Clean up when finished Clean machines and the surrounding area when the operation is finished 20 Use proper lock out procedures When servicing or cleaning machines make sure that the machine cannot be started by accident DO NOT Do not distract an operator Horseplay can lead to injuries and should be strictly prohibited Do not wear loose clothing gloves necktie s rings bracelets or other jewellery...

Страница 8: ...mmediately check suspect machinery OPERATIONAL SAFETY CHECKS 1 Place your test piece project or material work piece securely between the top and bottom dies 2 Do not over reach Maintain a balanced stance at all times so that you do not fall or lean against the machine 3 Use the English Wheel by moving the workpiece is a forward and back action to slowly work the material 4 Keep hands and fingers a...

Страница 9: ...ashers 24 and then a M10 nut 26 3 With the parts laying on the floor attach the Back Stand 17 to the main frame 1 using the two M10 x 80mm bolts with a M10 Washer 24 on each side of the main frame and secure with a M10 Nut 26 Attach the Link Bracket 19 to the Back Stand 17 using the two Bolts 35 M10 x 130mm with a M10 Washers 24 both sides of the frame and M10 Nuts 26 Tighten Nuts and Bolts secure...

Страница 10: ...ng holes in the Front Stand 15 and Back Stand 17 then drill appropriate size holes in the floor to accommodate the mounting hardware not supplied 4 OPERATION 4 1 OPERATIONAL OVERVIEW The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine 1 Select the Bottom Die from the Bottom Die Rack 13 and place on the...

Страница 11: ...ry 6 Months Yearly Inspect Tools for damage x Wipe off with clean cloth x x x x x Oil moving parts with light oil x When metal passes between the upper and lower dies a track or shiny line is pressed into the metal Various tracking patterns can be used to shape work pieces depending upon their shape or size Bellow are a list of patterns and their use Zigzag Pattern This pattern can be used for a s...

Страница 12: ...HOW TO ORDER SPARE PARTS 1 Have your machines model number serial number date of manufacture on hand these can be found on the specification plate mounted on the machine 2 A scanned copy of your parts list diagram with required spare part s identified NOTE SOME PARTS MAY ONLY BE AVAILABLE AS AN ASSEMBLY 3 Go to www machineryhouse com au contactus and fill out the inquiry form attaching a copy of s...

Страница 13: ...13 OPERATION MANUAL SPARE PARTS DIAGRAM ...

Страница 14: ...IE 304 8MM 12 FLAT DIE LOCK BRACKET BOTTOM DIE RACK THREAD ROD FRONT STAND FRONT TUBE 1 1 1 1 1 1 1 1 16 7 1 1 1 1 1 1 1 1 1 1 1 1 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 BACK STAND PLATE LINK BRACKET HANDLE LEVER HANDLE BALL WASHER 20MM BOLT M10X80 WASHER 10MM BOLT M10X85 NUT M10 SCREW M10X15 BOLT M8X65 WASHER 8MM NUT M8 NUT M16 SCREW M8X12 SCREW M10X16 BOLT M8X95 BOLT M...

Страница 15: ...n the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades sharp and clean for best and safest performance Follow instructions when lubricating and changing accessories 16 Keep machine well guarded Make sure guards on machine are in plac...

Страница 16: ...ontrols Make sure you understand the use and operation of all controls 8 Work area hazards Keep the area around the English Wheel machine clean from oil tools chips Pay attention to other persons in the area and know what is going on around the area to ensure unintended accidents 9 Guards Do not operate this machine without the correct guards in place Necessary guards protect you from injuries by ...

Страница 17: ...TROL PLANT SAFETY PROGRAM No Hazard Identification Item Hazard PUNCTURING MEDIUM Assessment Wear gloves to prevent cuts from sharp material B C LOW Risk Control Strategies Recommended for Purchase Buyer User Ensure machine is bolted down Secure support work material CRUSHING CUTTING STABBING Keep hands clear from moving parts on rolls MEDIUM Revised Date www machineryhouse com au www machineryhous...

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