MetalMaster EWM-75 Скачать руководство пользователя страница 10

10

OPERATION MANUAL

3. SETUP

10.  Insert the Eccentric Shaft (7#), with the Handle (6#), into the hole of Bottom Die Yoke  

 

 (8#).

11.  Thread each Handle Lever (20#) into the Thread Rod (14#). and securely tighten. Thread on  

 

to the Handle the Balls (21#).

12.  Screw Thread Rod (14#) into the bottom of Frame (1#). and into Steel Tube (5#) already  

 

 

installed in Frame (1#).

13.  Place the Top Die (2#) with Bearings (9#) on each side, into the top of the Frame (1#). Secure  

 

in place with Shaft (3#), Washers M20, and M16mm(22# & 37#),and M16 Nut (31#). Securely  

 tighten.

14.  Mount the Bottom Die Rack (13#) to the Back Stand (17#) using two Bolts M8 x 65mm(28#),  

 

M8 Washers both sides (29#), and M8 Nuts (30#). Securely tighten.

15.  Mount the Lock Bracket (12#) onto the Bottom Die Rack (13#) using M8 x 95mm Bolt (34#),  

 

M8 Washer (29#), and M8 Nut (30#). Securely tighten.

16.  Install Shafts (10#) in each Bottom Die (11#-01 to 11#-06) with Bearings (9#).

17.  Open the Lock Bracket (12#) and place each Bottom Die (11#-01 to 11#-06) on the 

 

Bottom Die Rack (13#). Each Bottom Die has its size stamped on it. Place in order of size on  

 

the Bottom Die Rack (13#).

18.  With the help of two other people, move the assembled English Wheel to the location  

 

 

where it will be mounted to the floor. Measure the size of the mounting holes in the Front   

 

Stand (15#) and Back Stand (17#), then drill appropriate size holes in the floor to 

 

accommodate the mounting hardware(not supplied).

4. OPERATION

4.1 OPERATIONAL OVERVIEW

The instructions in this section are written with the understanding that the operator has the

necessary knowledge and skills to operate this machine. 

1.  Select the Bottom Die from the Bottom Die Rack (13#), and place on the Bottom Die in  

 

 

the Yoke(8#). When selecting the Bottom Die, consider the type and hardness of the metal   

 

being formed as well as the desired curvature of the metal.

2.  Insert the workpiece in between the Top Die (2#) and the Bottom Die.

3.  Turn the hand wheel (Thread Rod 14#) to raise or lower the Bottom Die Yoke (8#) for an  

 

 

appropriate clearance (or pinching) of the metal between the two dies. It is better to have   

 

a loose pinch than a tight one. A tight pinch will make it harder to push the metal through   

 

the dies and may cause unwanted creasing. A loose pinch makes it easier to push the metal  

 

through the dies, and with more accuracy. It may take more passes to form the  

 

 

 

metal, however.

4.  Turn Knob (4#) clockwise until tight.

5.  Begin forming the metal by pushing and pulling it over the dies.

6.  If a small adjustment is required between the dies, loosen Knob (4#) and turn the handle    

 

(6#). This causes the Eccentric Shaft (7#) to slightly raise or lower the Bottom Die. Tighten    

 

Knob (4#) again before proceeding.

Содержание EWM-75

Страница 1: ...OPERATION MANUAL Edition No EWM 75 1 Date of Issue 02 2021 Model EWM 75 Order Code S225 English Wheels ...

Страница 2: ...MACHINE EWM 75 MODEL NO SERIAL NO DATE OF MANF Note This manual is only for your reference Owing to the continuous improvement of the Metalmaster machine changes may be made at any time without obligation or notice Please ensure the local voltage is the same as listed on the specification plate before operating any electric machine Distributed by www machineryhouse co nz MACHINE DETAILS ...

Страница 3: ...4 1 3 Identification 5 2 IMPORTANT INFORMATION 2 1 General Metalworking Machine Safety 6 2 2 Specific Safety For English Wheels 8 3 SETUP 3 1 Unpacking 9 3 2 Assembly 9 4 OPERATION 4 1 Operation Overview 10 4 2 Tracking Patterns 11 5 MAINTENANCE 5 1 Cleaning And Oiling 11 Spare Parts 12 Risk Assessment Sheets 15 ...

Страница 4: ...ity mm gauge 2 0 Throat Depth mm 711 Top Anvil Size mm Ø203 x 50 Radius Dies mm 50 73 101 152 203 305 Working Height mm 1200 Dimensions L x W x H mm 350 x 90 x 350 Packing Dimensions L x W x H mm 89 x 77 5 x 18 5 Weight kg 73 1 2 ACCESSORIES INCLUDED Includes 50 8 76 2 101 6 152 4 203 2 304 8mm radius dies 1 x flat die Instruction Manual Fig 2 ...

Страница 5: ...5 OPERATION MANUAL A Main Frame E Adjusting Handle B Bottom Die F Top Die C Handle G Stand D Locking Knob H Bottom Die Rack A B H D F 1 3 IDENTIFICATION C E G ...

Страница 6: ...wear are recommended when working Wear restrictive hair covering to contain long hair 8 Use eye and ear protection Always wear ANSI approved impact safety goggles Wear a full face shield if you are producing metal filings or wood chips Wear an ANSI approved dust mask or respirator when working around metal wood and chemical dusts and mists 9 Do not overreach Keep proper footing and balance at all ...

Страница 7: ... Clean up when finished Clean machines and the surrounding area when the operation is finished 20 Use proper lock out procedures When servicing or cleaning machines make sure that the machine cannot be started by accident DO NOT Do not distract an operator Horseplay can lead to injuries and should be strictly prohibited Do not wear loose clothing gloves necktie s rings bracelets or other jewellery...

Страница 8: ...mmediately check suspect machinery OPERATIONAL SAFETY CHECKS 1 Place your test piece project or material work piece securely between the top and bottom dies 2 Do not over reach Maintain a balanced stance at all times so that you do not fall or lean against the machine 3 Use the English Wheel by moving the workpiece is a forward and back action to slowly work the material 4 Keep hands and fingers a...

Страница 9: ...ashers 24 and then a M10 nut 26 3 With the parts laying on the floor attach the Back Stand 17 to the main frame 1 using the two M10 x 80mm bolts with a M10 Washer 24 on each side of the main frame and secure with a M10 Nut 26 Attach the Link Bracket 19 to the Back Stand 17 using the two Bolts 35 M10 x 130mm with a M10 Washers 24 both sides of the frame and M10 Nuts 26 Tighten Nuts and Bolts secure...

Страница 10: ...ng holes in the Front Stand 15 and Back Stand 17 then drill appropriate size holes in the floor to accommodate the mounting hardware not supplied 4 OPERATION 4 1 OPERATIONAL OVERVIEW The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine 1 Select the Bottom Die from the Bottom Die Rack 13 and place on the...

Страница 11: ...ry 6 Months Yearly Inspect Tools for damage x Wipe off with clean cloth x x x x x Oil moving parts with light oil x When metal passes between the upper and lower dies a track or shiny line is pressed into the metal Various tracking patterns can be used to shape work pieces depending upon their shape or size Bellow are a list of patterns and their use Zigzag Pattern This pattern can be used for a s...

Страница 12: ...HOW TO ORDER SPARE PARTS 1 Have your machines model number serial number date of manufacture on hand these can be found on the specification plate mounted on the machine 2 A scanned copy of your parts list diagram with required spare part s identified NOTE SOME PARTS MAY ONLY BE AVAILABLE AS AN ASSEMBLY 3 Go to www machineryhouse com au contactus and fill out the inquiry form attaching a copy of s...

Страница 13: ...13 OPERATION MANUAL SPARE PARTS DIAGRAM ...

Страница 14: ...IE 304 8MM 12 FLAT DIE LOCK BRACKET BOTTOM DIE RACK THREAD ROD FRONT STAND FRONT TUBE 1 1 1 1 1 1 1 1 16 7 1 1 1 1 1 1 1 1 1 1 1 1 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 BACK STAND PLATE LINK BRACKET HANDLE LEVER HANDLE BALL WASHER 20MM BOLT M10X80 WASHER 10MM BOLT M10X85 NUT M10 SCREW M10X15 BOLT M8X65 WASHER 8MM NUT M8 NUT M16 SCREW M8X12 SCREW M10X16 BOLT M8X95 BOLT M...

Страница 15: ...n the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades sharp and clean for best and safest performance Follow instructions when lubricating and changing accessories 16 Keep machine well guarded Make sure guards on machine are in plac...

Страница 16: ...ontrols Make sure you understand the use and operation of all controls 8 Work area hazards Keep the area around the English Wheel machine clean from oil tools chips Pay attention to other persons in the area and know what is going on around the area to ensure unintended accidents 9 Guards Do not operate this machine without the correct guards in place Necessary guards protect you from injuries by ...

Страница 17: ...TROL PLANT SAFETY PROGRAM No Hazard Identification Item Hazard PUNCTURING MEDIUM Assessment Wear gloves to prevent cuts from sharp material B C LOW Risk Control Strategies Recommended for Purchase Buyer User Ensure machine is bolted down Secure support work material CRUSHING CUTTING STABBING Keep hands clear from moving parts on rolls MEDIUM Revised Date www machineryhouse com au www machineryhous...

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