Operating Instructions and Parts Manual
Metal man Industrial Welder
6
MIG 135
MIG WELDER
Hot Materials
Welded materials are hot
and can cause severe
burns if handled
improperly.
-Do not touch welded materials with
bare hands.
-Do not touch MIG gun nozzle after
welding until it has had time to cool
down.
Sparks/Flying Debris
Welding creates hot
sparks that can cause
injury. Chipping slag off
welds creates flying debris.
-Wear protective apparel at all times:
ANSI-approved safety glasses or
shield, welder’s hat and ear plugs to
keep sparks out of ears and hair.
Electromagnetic Field
-Electromagnetic fields
can interfere with various
electrical and electronic
devices such as pacemakers.
-Consult your doctor before using any
electric arc welder or cutting device
-Keep people with pacemakers away
from your welding area when welding.
-Do not wrap cable around your body
while welding.
-Wrap MIG gun and ground cable
together whenever possible.
-Keep MIG gun and ground cables on
the same side of your body.
Shielding Gas Cylinders
Can Explode
High pressure cylinders
can explode if damaged,
so treat them carefully.
-Never expose cylinders to high heat,
sparks, open flames, mechanical
shocks or arcs.
-Do not touch cylinder with MIG gun.
-Do not weld on the cylinder
-Always secure cylinder upright to a
cart or stationary object.
-Keep cylinders away from welding or
electrical circuits.
-Use the proper regulators, gas hose
and fittings for the specific application.
-Do not look into the valve when
opening it.
-Use protective cylinder cap
whenever possible
1.5 Proper Care, Maintenance and
Repair
-Always have power disconnected
when working on internal
components.
- Do not touch or handle PC board
without being properly grounded
with a wrist strap. Put PC board in
static proof bag to move or ship.
-Do not put hands or fingers near
moving parts such as drive rolls of
fan
Assembly
1. Tools required for assembly:
Hexagon wrench (M8).
2. MIG gun/torch assembly
2.1 MIG gun/torch attachment-
Locate the set screw inside the front
panel on the front of the drive
system on the terminal block where
