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Operating Instructions and Parts Manual 

Metal man Industrial Welder 

5

MIG 135 

MIG WELDER 

supply or remove the coating from the 
material in the weld area.   
-The fumes emitted from some 
metals when heated are extremely 
toxic. Refer to the material safety 
data sheet for the manufacturer’s 
instructions.
-Do not weld near materials that will 
emit toxic fumes when heated. 
Vapors from cleaners, sprays and 
degreasers can be highly toxic when 
heated. 

UV and IR Arc Rays 

The welding arc 
produces ultraviolet (UV) 
and infrared (IR) rays 

that can cause injury to your eyes 
and skin. Do not look at the welding 
arc without proper eye protection.  
-Always use a helmet that covers 
your full face from the neck to top of 
head and to the back of each ear. 
-Use a lens that meets ANSI 
standards and safety glasses. For 
welders under 160 Amps output, use 
a shade 10 lens; for above 160 Amps, 
use a shade 12. Refer to the ANSI 
standard Z87.1 for more information. 
-Cover all bare skin areas exposed to 
the arc with protective clothing and 
shoes. Flame-retardant cloth or 
leather shirts, coats, pants or 
coveralls are available for protection. 
-Use screens or other barriers to 
protect other people from the arc rays 
emitted from your welding. 
-Warn people in your welding area 
when you are going to strike an arc 
so they can protect themselves.   

Fire Hazards 

Do not weld on containers 
or pipes that contain or 
have had flammable, 

gaseous or liquid combustibles in 
them. Welding creates sparks and 
heat that can ignite flammable and 
explosive materials.  
-Do not operate any electric arc 
welder in areas where flammable or 
explosive materials are present. 
-Remove all flammable materials 
within 35 feet of the welding arc. If 
removal is not possible, tightly cover 
them with fireproof covers. 
-Take precautions to ensure that 
flying sparks do not cause fires or 
explosions in hidden areas, cracks or 
areas you cannot see. 
-Keep a fire extinguisher close in the 
case of fire. 
-Wear garments that are oil-free with 
no pockets or cuffs that will collect 
sparks. 
-Do not have on your person any 
items that are combustible, such as 
lighters or matches. 
-Keep work lead connected as close 
to the weld area as possible to 
prevent any unknown, unintended 
paths of electrical current from 
causing electrical shock and fire 
hazards. 
-To prevent any unintended arcs, cut 
wire back to ¼" stick out after welding. 

Содержание Mig 135

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Страница 3: ...you will be welding in free from flammable materials Always keep a fire extinguisher accessible to your welding environment Always have a qualified person install and operate this equipment Make sure...

Страница 4: ...ck that can cause injury or death Touching electrically live parts can cause fatal shocks and severe burns While welding all metal components connected to the wire are electrically hot Poor ground con...

Страница 5: ...overalls are available for protection Use screens or other barriers to protect other people from the arc rays emitted from your welding Warn people in your welding area when you are going to strike an...

Страница 6: ...ble Keep MIG gun and ground cables on the same side of your body Shielding Gas Cylinders Can Explode High pressure cylinders can explode if damaged so treat them carefully Never expose cylinders to hi...

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Страница 9: ...5 inch 0 9 The drive roller has two wire size grooves When installing the drive roller the number stamped on the drive roller for the wire size you are using should face out This identifies the inside...

Страница 10: ...ntify the leading end of the wire secured in a hole on the edge of the spool DO NOT UNHOOK IT AT THIS TIME 4 2 4 Place the spool on the spool hub with the wire coming off the bottom of the spool The b...

Страница 11: ...drive tension arm 4 2 13 Tighten turn clockwise the drive tension adjusting knob until the tension roller is applying enough force on the wire to prevent it from slipping out of the drive assembly Do...

Страница 12: ...cylinder upright to a cart or stationary object Keep cylinders away from welding or electrical circuits Use the proper regulators gas hose and fittings for the specific application When MIG wire is u...

Страница 13: ...ed electrician for proper installation of receptacle at the power source This welder must be grounded while in use to protect the operator from electrical shock If you are not sure if your outlet is p...

Страница 14: ...the arc in relation to the weld puddle and to direct the force of the arc 4 Distance from the work piece If the nozzle is held off the work piece the distance between the nozzle and the work piece sh...

Страница 15: ...setting a different diameter wire or a different type of welding wire 6 Welding Techniques EXPOSURE TO A WELDING ARC IS EXTREMELY HARMFUL TO THE EYES AND SKIN Prolonged exposure to the welding arc can...

Страница 16: ...OSITION Is easiest of the welding positions and is most commonly used It is best if you can weld in the flat position if at all possible as good results are easier to achieve HORIZONTAL POSITION Is pe...

Страница 17: ...be welded closed In most cases more than one pass or bead will need to be laid into the joint to close the V Laying more than one bead into the same weld joint is known as a multiple pass weld The ill...

Страница 18: ...the wire speed as if you were welding the same thickness material with a continuous bead 3 The LAP SPOT METHOD directs the welding arc to penetrate the bottom and top pieces at the same time right alo...

Страница 19: ...f power source 2 Replace power cord 3 Replace switch 4 Replace the transformer Will not weld 1 Incorrect power input 2 Inadequate current at output 3 Poor connection of output cable 4 Dirty surfaces 5...

Страница 20: ...Operating Instructions and Parts Manual Metal man Industrial Welder 20 MIG 135 MIG WELDER Main Circuit chart...

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Страница 24: ...ON AND EDUCATIONAL EYE AND FACE PROTECTION Obtainable from American National Standards Institute ANSI 11 West 42nd St New York NY 10036 Tel 212 642 4900 Fax 212 398 0023 www ansi org NFPA Standard 51B...

Страница 25: ...er 25 MIG 135 MIG WELDER American Welding Society Standard A6 0 WELDING AND CUTTING CONTAINERS WHICH HAVE HELD COMBUSTIBLES Obtainable from American Welding Society 550 NW Le Jeune Road Miami FL 33126...

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