background image

Operating Instructions and Parts Manual 

Metal man Industrial Welder 

12 

MIG 135 

MIG WELDER 

5. Setting the wire tension 

Arc flash can injure eyes! To 
reduce the risk of arc flash, make 
certain that the wire coming out of 
the end of the torch does not come 
in contact with work piece, ground 
clamp or any grounded material 
during the drive tension setting 
process or arcing will occur. 

5.1. Press the trigger on the torch.  
5.2. Turn the drive tension adjustment 
knob clockwise, increasing the drive 
tension until the wire seems to feed 
smoothly without slipping.  

6.Gas installation 

Shielding gas cylinders and high 
pressure cylinders can explode if 
damaged, so treat them carefully. 
-Never expose cylinders to high 
heat, sparks, open flames, 
mechanical shocks or arcs. 
-Do not touch cylinder with MIG 
gun. 
-Do not weld on the cylinder. 
-Always secure cylinder upright to 
a cart or stationary object. 
-Keep cylinders away from welding 
or electrical circuits. 
-Use the proper regulators, gas 
hose and fittings for the specific 
application. 

When MIG wire is used, shielding gas 
is required. 

1. Polarity 

changing: 

Factory polarity setting (electrode 
negative) is for flux core welding (no 
shielding gas is required). In this 
process the RED gun lead is 
connected to negative (“-”) polarity 
terminal and ground cable is 

connected to the positive (“+”) 
terminal.
For MIG (solid wire) using shielding 
gas the RED gun lead is connected to 
positive (“+”) and the ground cable is 
connected to negative (“-”). See 
below.  

2.  The gas hose, regulator and 

gas cylinder connections 

Connect the gas hose to the gas 
solenoid valve on the back panel of 
the welder.  Connect the other end to 
the regulator connected to the 
shielding gas cylinder. See the 
following illustration. 

2

1

7

Cylinder valve: Controls GAS CYLINDER 
flow.  
1. 

Cylinder pressure gauge 

2. 

Gas flow gauge, set at 20 CFM 

3. Regulator 

 

4. 

Adjustment knob: Controls gas flow 
to the welder. 

Содержание Mig 135

Страница 1: ......

Страница 2: ......

Страница 3: ...you will be welding in free from flammable materials Always keep a fire extinguisher accessible to your welding environment Always have a qualified person install and operate this equipment Make sure...

Страница 4: ...ck that can cause injury or death Touching electrically live parts can cause fatal shocks and severe burns While welding all metal components connected to the wire are electrically hot Poor ground con...

Страница 5: ...overalls are available for protection Use screens or other barriers to protect other people from the arc rays emitted from your welding Warn people in your welding area when you are going to strike an...

Страница 6: ...ble Keep MIG gun and ground cables on the same side of your body Shielding Gas Cylinders Can Explode High pressure cylinders can explode if damaged so treat them carefully Never expose cylinders to hi...

Страница 7: ......

Страница 8: ......

Страница 9: ...5 inch 0 9 The drive roller has two wire size grooves When installing the drive roller the number stamped on the drive roller for the wire size you are using should face out This identifies the inside...

Страница 10: ...ntify the leading end of the wire secured in a hole on the edge of the spool DO NOT UNHOOK IT AT THIS TIME 4 2 4 Place the spool on the spool hub with the wire coming off the bottom of the spool The b...

Страница 11: ...drive tension arm 4 2 13 Tighten turn clockwise the drive tension adjusting knob until the tension roller is applying enough force on the wire to prevent it from slipping out of the drive assembly Do...

Страница 12: ...cylinder upright to a cart or stationary object Keep cylinders away from welding or electrical circuits Use the proper regulators gas hose and fittings for the specific application When MIG wire is u...

Страница 13: ...ed electrician for proper installation of receptacle at the power source This welder must be grounded while in use to protect the operator from electrical shock If you are not sure if your outlet is p...

Страница 14: ...the arc in relation to the weld puddle and to direct the force of the arc 4 Distance from the work piece If the nozzle is held off the work piece the distance between the nozzle and the work piece sh...

Страница 15: ...setting a different diameter wire or a different type of welding wire 6 Welding Techniques EXPOSURE TO A WELDING ARC IS EXTREMELY HARMFUL TO THE EYES AND SKIN Prolonged exposure to the welding arc can...

Страница 16: ...OSITION Is easiest of the welding positions and is most commonly used It is best if you can weld in the flat position if at all possible as good results are easier to achieve HORIZONTAL POSITION Is pe...

Страница 17: ...be welded closed In most cases more than one pass or bead will need to be laid into the joint to close the V Laying more than one bead into the same weld joint is known as a multiple pass weld The ill...

Страница 18: ...the wire speed as if you were welding the same thickness material with a continuous bead 3 The LAP SPOT METHOD directs the welding arc to penetrate the bottom and top pieces at the same time right alo...

Страница 19: ...f power source 2 Replace power cord 3 Replace switch 4 Replace the transformer Will not weld 1 Incorrect power input 2 Inadequate current at output 3 Poor connection of output cable 4 Dirty surfaces 5...

Страница 20: ...Operating Instructions and Parts Manual Metal man Industrial Welder 20 MIG 135 MIG WELDER Main Circuit chart...

Страница 21: ......

Страница 22: ......

Страница 23: ......

Страница 24: ...ON AND EDUCATIONAL EYE AND FACE PROTECTION Obtainable from American National Standards Institute ANSI 11 West 42nd St New York NY 10036 Tel 212 642 4900 Fax 212 398 0023 www ansi org NFPA Standard 51B...

Страница 25: ...er 25 MIG 135 MIG WELDER American Welding Society Standard A6 0 WELDING AND CUTTING CONTAINERS WHICH HAVE HELD COMBUSTIBLES Obtainable from American Welding Society 550 NW Le Jeune Road Miami FL 33126...

Отзывы: