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p.   NOW YOU CAN LET GO OF THE WIRE. 

q. Plug in the welder power cord and turn the welder ON. Set the Voltage switch to the 

voltage setting recommended for the gauge metal that is to be welded. Refer to the 

set-up chart on the back side of the drive compartment door. 

 

 

-The welding wire is electrically hot when the power is on and the torch trigger is activated. 

 

r.  Set the WIRE SPEED control to the middle of the wire speed range. 

s. Straighten the MIG torch cable and pull the trigger in the gun handle to feed the wire 

through the torch assembly. When at least one inch of the wire sticks out past the end of 

the torch, release the trigger. 

t.  Turn the Power Switch to the OFF position. 

u. Select a contact tip stamped with the same diameter as the wire being used. 

NOTE:

 - Due to inherent variances in flux cored welding wire, it may be necessary to use a contact tip 

one size larger than your flux core wire if wire jams occur. 

v. Slide the contact tip over the wire (protruding from the end of the torch). Thread the 

contact tip into the end of the torch and hand-tighten securely. 

w.  Install the nozzle on the torch assembly. 

x. Cut-off excess wire that extends past the end of the nozzle more than 1/4 inch. 

y. Turn the welder ON. 

 

 

 

 

5.  SETTING THE DRIVE ROLL TENSION 

 

 

Arc flash can injure eyes! To reduce the risk of arc flash, make certain that the wire coming 

out of the end of the torch does not come in contact with the work piece, ground clamp, or 

any grounded material during the drive tension setting process or arcing will occur.

 

 

a.   Press the trigger on the torch. 

b.   Turn  the  drive  tension  adjustment  knob  clockwise  until  the  wire  seems  to  feed 

smoothly without slipping. 

 

Содержание FC135T

Страница 1: ...62 4045 FC135T OWNER S MANUAL 03 2018 WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautio...

Страница 2: ...contact tip adapter MIG gun liner drive roll electrode holder ground clamps Plasma torch parts nozzle electrode diffuser cover are considered consumable items and are not covered under warranty 90 da...

Страница 3: ...r poorly ventilated areas Always have your welder maintained by a qualified technician in accordance with local state and national codes Always be aware of your work environment Be sure to keep other...

Страница 4: ...ce or ground Do not attempt to repair or maintain the welder while the power is on Inspect all cables and cords for any exposed wire and replace immediately if found Use only recommended replacement c...

Страница 5: ...Remove all flammable materials within 35 feet of the welding arc If removal is not possible tightly cover them with fireproof covers Take precautions to ensure that flying sparks do not cause fires o...

Страница 6: ...der cap whenever possible 1 5 Proper Care Maintenance and Repair Always have power disconnected when working on internal components Do not touch or handle PC board without being properly grounded with...

Страница 7: ...for light industrial applications FOR USE WITH FLUX CORE WIRE ONLY ON OFF Switch In the OFF position no power is being supplied to the torch In the ON position power is supplied to the main transforme...

Страница 8: ...tighten INSTALLATION Electrical Shock High voltage danger from power source Consult a qualified electrician for proper installation of receptacle This cutter must be grounded while in use to protect...

Страница 9: ...wire from the drive compartment of the welder d Rotate the Drive Roller Cap 3 counterclockwise and remove it from the Drive Roller e Pull the Drive Roller off of the Drive Roller shaft f Based on the...

Страница 10: ...his welder is live whenever the torch trigger is pulled Make certain POWER is turned OFF c Remove the nozzle and contact tip from the end of the torch assembly d Make sure the proper groove on the dri...

Страница 11: ...er problem i With the welder disconnected form the power source remove the leading end of the wire from the spool Hold on to it securely so as not to allow unspooling or tangling of the wire as it wil...

Страница 12: ...ame diameter as the wire being used NOTE Due to inherent variances in flux cored welding wire it may be necessary to use a contact tip one size larger than your flux core wire if wire jams occur v Sli...

Страница 13: ...the wire is fed out of the welding torch The wire speed needs to be closely matched tuned in to the rate at which it is being melted off Some things that affect wire speed selection are the type and d...

Страница 14: ...he work piece See HOLDING THE TORCH section if you are uncertain of the angle at which you will be welding 7 4 Set the wire feed speed based on the thickness of material and the set up chart on the ba...

Страница 15: ...he rate at which the torch is being pushed or pulled along the weld joint For a fixed heat setting the faster the travel speed the lower the penetration and the lower and narrower the finished weld be...

Страница 16: ...or angle B is about 30 degrees DOWN from being perpendicular to the work piece VERTICAL POSITION It is easier for many people to pull the torch from top to bottom It can be difficult to prevent the pu...

Страница 17: ...ve to be welded closed In most cases more than one pass or bead will need to be laid into the joint to close the V Laying more than one bead into the same weld joint is known as a multiple pass weld T...

Страница 18: ...cceptable Always select the HIGH heat setting with the burn through method and tune in the wire speed prior to making a spot weld 2 The PUNCH AND FILL METHOD produces a weld with the most finished app...

Страница 19: ...OM POSSIBLE CAUSE CORRECTIVE ACTION Unit Does Not Power Up Unit Is Not Plugged In Plug In Unit Input Power Circuit Breaker Not On Reset Input Power Circuit Breaker The Main Power Switch Is Not Working...

Страница 20: ...Page of 24 20 ELECTRICAL DIAGRAM...

Страница 21: ...Page of 24 21 DIAGRAM PARTS LIST...

Страница 22: ...0415 BOTTOM 1 14 105200416 MOTOR CONTROL BOARD 1 15 105200417 HANDLE 1 16 105200418 MAIN TRANSFORMER 1 17 105200025 THERMOSTAT 1 18 105200024 FEET 4 19 105200008 CIRCUIT BREAKER 1 20 105200419 CONTROL...

Страница 23: ...CORE NOZZLE 1 2 105200043 030 CONTACT TIP 1 3 105200033 CONTACT TIP ADAPTER 1 4 105200104 TORCH INSULATOR 1 5 105200105 TORCH LINER 1 6 105200106 TORCH HEAD TUBE 1 For replacement parts and technical...

Страница 24: ...Page of 24 24 METAL MAN WORK GEAR CO 1760 Prospect Ct Suite 120 Appleton WI 54914 888 762 4045 www metalmangear com Made in China...

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