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Welding Cable and Torch 

The welding wire is driven through the welding cable and torch to the work piece. It is attached to 

the drive system; the gun trigger activates the drive motor. 

Thermal Indicator 

If the duty cycle of the welder is exceeded the internal temperature will exceed safe temperatures 

and the machine will shut down. The Thermal overload light will come on indicating this. Leave the 

unit on and allow 15 minutes for cool down before the light will go off and the temperature to fall into 

an allowable operating range. 

Power Cord

 

The power cord connects the welder to the 115 volt power supply.    Plug the 15 amp plug into a 115 

volt/20 amp receptacle to supply power to the welder. 

 

ASSEMBLY 

INSTALLING THE HANDLE 

1. Line up the holes in the handles with the holes on the top of the welder. 

2. Place a lock washer then a washer onto the welder handle screws. 

3.  Insert  screws with  the  washers  through  the  holes  on  the  welder  handle  and  into  the  top  of  the 

welder and tighten. 

 

 

INSTALLATION 

Electrical Shock 

 

•  High  voltage  danger  from  power  source!  Consult  a  qualified  electrician  for  proper 
installation of receptacle. This cutter must be grounded while in use to protect the operator 

from electrical shock. 
• Do not remove grounding prong or alter the plug in any way. Use only the supplied adapter 
between  the  plasma  cutter's  power  cord  and  the  power  source  receptacle.  Make  sure  the 

POWER  switch  is  OFF  when  connecting  your  plasma  cutter's  power  cord  directly  to  a 

properly grounded 120 VAC, 60 Hz, single phase, 20 amp input power supply.   

 

1.  POWER REQUIREMENT 120V - AC single phase 120V (110-130V) 50/60 Hz fused with a 20 

amp time delayed fuse or circuit breaker is required. DO NOT OPERATE THIS UNIT if the 

ACTUAL power source voltage is less than 110 volts AC or greater than 130 volts AC. 

2.  EXTENSION CORD - We do not recommend an extension cord because of the voltage drop 

they produce. This drop in voltage can affect the performance of the welder. If you need to use 

an extension cord, it must be a size #12 or larger. Check with a qualified electrician and your 

local electrical codes for your specific area. Do not use an extension cord over 25 ft. in length. 

FRONT 

Содержание FC135T

Страница 1: ...62 4045 FC135T OWNER S MANUAL 03 2018 WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautio...

Страница 2: ...contact tip adapter MIG gun liner drive roll electrode holder ground clamps Plasma torch parts nozzle electrode diffuser cover are considered consumable items and are not covered under warranty 90 da...

Страница 3: ...r poorly ventilated areas Always have your welder maintained by a qualified technician in accordance with local state and national codes Always be aware of your work environment Be sure to keep other...

Страница 4: ...ce or ground Do not attempt to repair or maintain the welder while the power is on Inspect all cables and cords for any exposed wire and replace immediately if found Use only recommended replacement c...

Страница 5: ...Remove all flammable materials within 35 feet of the welding arc If removal is not possible tightly cover them with fireproof covers Take precautions to ensure that flying sparks do not cause fires o...

Страница 6: ...der cap whenever possible 1 5 Proper Care Maintenance and Repair Always have power disconnected when working on internal components Do not touch or handle PC board without being properly grounded with...

Страница 7: ...for light industrial applications FOR USE WITH FLUX CORE WIRE ONLY ON OFF Switch In the OFF position no power is being supplied to the torch In the ON position power is supplied to the main transforme...

Страница 8: ...tighten INSTALLATION Electrical Shock High voltage danger from power source Consult a qualified electrician for proper installation of receptacle This cutter must be grounded while in use to protect...

Страница 9: ...wire from the drive compartment of the welder d Rotate the Drive Roller Cap 3 counterclockwise and remove it from the Drive Roller e Pull the Drive Roller off of the Drive Roller shaft f Based on the...

Страница 10: ...his welder is live whenever the torch trigger is pulled Make certain POWER is turned OFF c Remove the nozzle and contact tip from the end of the torch assembly d Make sure the proper groove on the dri...

Страница 11: ...er problem i With the welder disconnected form the power source remove the leading end of the wire from the spool Hold on to it securely so as not to allow unspooling or tangling of the wire as it wil...

Страница 12: ...ame diameter as the wire being used NOTE Due to inherent variances in flux cored welding wire it may be necessary to use a contact tip one size larger than your flux core wire if wire jams occur v Sli...

Страница 13: ...the wire is fed out of the welding torch The wire speed needs to be closely matched tuned in to the rate at which it is being melted off Some things that affect wire speed selection are the type and d...

Страница 14: ...he work piece See HOLDING THE TORCH section if you are uncertain of the angle at which you will be welding 7 4 Set the wire feed speed based on the thickness of material and the set up chart on the ba...

Страница 15: ...he rate at which the torch is being pushed or pulled along the weld joint For a fixed heat setting the faster the travel speed the lower the penetration and the lower and narrower the finished weld be...

Страница 16: ...or angle B is about 30 degrees DOWN from being perpendicular to the work piece VERTICAL POSITION It is easier for many people to pull the torch from top to bottom It can be difficult to prevent the pu...

Страница 17: ...ve to be welded closed In most cases more than one pass or bead will need to be laid into the joint to close the V Laying more than one bead into the same weld joint is known as a multiple pass weld T...

Страница 18: ...cceptable Always select the HIGH heat setting with the burn through method and tune in the wire speed prior to making a spot weld 2 The PUNCH AND FILL METHOD produces a weld with the most finished app...

Страница 19: ...OM POSSIBLE CAUSE CORRECTIVE ACTION Unit Does Not Power Up Unit Is Not Plugged In Plug In Unit Input Power Circuit Breaker Not On Reset Input Power Circuit Breaker The Main Power Switch Is Not Working...

Страница 20: ...Page of 24 20 ELECTRICAL DIAGRAM...

Страница 21: ...Page of 24 21 DIAGRAM PARTS LIST...

Страница 22: ...0415 BOTTOM 1 14 105200416 MOTOR CONTROL BOARD 1 15 105200417 HANDLE 1 16 105200418 MAIN TRANSFORMER 1 17 105200025 THERMOSTAT 1 18 105200024 FEET 4 19 105200008 CIRCUIT BREAKER 1 20 105200419 CONTROL...

Страница 23: ...CORE NOZZLE 1 2 105200043 030 CONTACT TIP 1 3 105200033 CONTACT TIP ADAPTER 1 4 105200104 TORCH INSULATOR 1 5 105200105 TORCH LINER 1 6 105200106 TORCH HEAD TUBE 1 For replacement parts and technical...

Страница 24: ...Page of 24 24 METAL MAN WORK GEAR CO 1760 Prospect Ct Suite 120 Appleton WI 54914 888 762 4045 www metalmangear com Made in China...

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