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All piping must be supported independently of the
pump. The piping should always line up naturally
with the pump flanges. Never draw the piping to
the suction or discharge flanges of the pump.
Outside installations should be properly compen-
sated for changes in ambient temperatures. Refer
to pipe manufacturers standards for proper 
installation. Omission of this could result in severe
strain transmitted to the pump flanges. 

The piping should be as short and direct as possible.
Avoid all unnecessary elbows, bends and fittings,
as they increase friction losses in the piping.

suctioN pipiNg

A)  To minimize friction loss, the length of the suction

pipe (from process to pump inlet) should be as
short as possible. It is important that NPSH 
available to the pump is greater than the
NPSH required by the pump, long suction runs
greatly affect NPSH and should be considered
carefully. See pump performance curve for
NPSH requirements.

B)  The diameter of the suction pipe should be as

large as the pump suction. If long suction runs
are encountered, the suction pipe diameter
should be increased to reduce the NPSH
required.

C)  Increasers or reducers, if used, should be

eccentric and installed with the eccentric side
on the bottom of the pipe to prevent air traps.

D)  Elbows, fittings, valves or expansion joints

should be avoided at the suction flange. Allow
a straight run of at least 10 pipe diameters into
the suction of the pump.

E)  If a valve is to be installed in the suction 

piping, only full flow valves offering a minimum
flow disturbance should be used (ball, plug
types). These valves should be for shut-off
only when the pump is not running, and not for
throttling or controlling flow. Centrifugal pumps
should never be throttled on the suction side.

F) Provisions for a suction pressure gauge should

be included.

discharge pipiNg

A) Installation of a valve in the discharge line that

can be used as a block for inspection and
maintenance is recommended. It should be of
a design to allow throttling or flow control.

B) The diameter of the discharge pipe should be

as large or larger than the pump discharge.

C) Provision for a discharge pressure gauge

should be included.

aNcillary pipiNg

A) The diameter of the ancillary or seal piping

should be large enough to meet the seal flush-
ing requirements. Typically this is 1/4-1/2 GPM
at a pressure of 15-25 PSI above the suction
pressure for most mechanical seals. Refer to
pages 25 and 26 for recommended seal flush
flow rates and piping installations.

B) Where the ancillary piping is connected to the

pump only plastic fittings shall be used.

WarNiNg: Failure to use plastic 
FittiNgs may result iN damage to 
the pump.

C) Many modern flush systems incorporate elec-

trically actuated solenoid valves to conserve
and control the flow of flush liquids, ensure that
the flush liquid is flowing to the seal before the
pump is started.

D) On double seal arrangements with flush in and

flush out connections, flow control valves
should be installed in the flush out or down-
stream side.

The pump shaft should turn freely by hand after
the piping has been connected to the pump. This
is to insure that the piping has not caused binding
in the pump. If binding occurs, check for cause
and correct.

1530 series seal aNd stuFFiNg box arraNgemeNts

EXTERNAL FLUSH:  A

n external source of clean fluid is required at the stuffing box 

to provide lubrication and cooling. Use plastic fittings only.

Содержание Fybroc series 1530

Страница 1: ...Fybroc series 1530 horizontal pumps I N S T A L L A T I O N M A N U A L MET PRO A Met Pro Fluid Handling Technologies Business Combining the Resources of Dean Pump Fybroc Sethco Global Pump Solutions ...

Страница 2: ...Procedures 7 Typical Mechanical Seal Installations 17 Lubrication 7 Product Flush 17 Seal Flushing 7 External Flush 18 Mechanical Seals 7 Mechanical Seal Piping Flow Requirements 19 Priming 7 Single Mechanical Seal 19 Starting 7 Double Mechanical Seal 20 Operational Check List 7 Notes 21 Maintenance 7 Motor 7 Trouble Check List 8 Assembly Disassembly Procedures 9 General 9 Disassembly 9 For future...

Страница 3: ...y such tests shall be borne by the buyer Are based on shop laboratory tests with cold water as outlined in the Hydraulic Institute Standards Due to the inaccuracies of field testing the results of any such tests conducted by or for the Buyer shall be interpreted as being only indicative of the actual field performance of the pump No equipment will be furnished on the basis of acceptance by results...

Страница 4: ...plate Once the grout has fully hardened usually about 48 hours after pouring the foundation bolts can be fully tightened pipiNg the pump All flanged connections to the pump should be full flat face with full contact gaskets Raised face flanges or partial contact gaskets should not be used as excessive strains can be applied to the pump flanges upon tightening The pump has been designed with all ne...

Страница 5: ... minimum flow disturbance should be used ball plug types These valves should be for shut off only when the pump is not running and not for throttling or controlling flow Centrifugal pumps should never be throttled on the suction side F Provisions for a suction pressure gauge should be included discharge pipiNg A Installation of a valve in the discharge line that can be used as a block for inspecti...

Страница 6: ...t and that proper sized wire and switch gear are used C All pumps operate in a clockwise direction when viewed from the motor end see direction arrow on the pump motor adapter Connect electric motor to power supply and jog motor to check rotation If motor is operating in wrong direction reverse leads and recheck WarNiNg do Not start pump With liQuid iN the casiNg uNtil motor rotatioN has beeN dete...

Страница 7: ...g up to speed open discharge valve to the rated flow WarNiNg do Not ruN pump With a closed discharge ValVe as the liQuid iN the pump Will rapidly iNcrease iN temperature possibly causiNg damage to pump Check flush water to mechanical seal if not lubri cated from the pump discharge operatioNal checK list A Periodically check mechanical seals for proper operation B Periodically check lubrication to ...

Страница 8: ...strainer plugged if used in suction line PROBLEM Not enough pressure CHECK Speed too low Air or gases in the liquid Check impeller diameter Mechanical defects impeller clearance too great impeller damaged Wrong rotation Pressure gauge in a poor location PROBLEM Pump runs but intermittently pumps liquid CHECK Suction line leaks Stuffing box leakage of air Air pocket in suction line Insufficient NPS...

Страница 9: ... casing and removed Note the number of shims removed Two jackscrews Item 19D are provided to ease disassembly 2 If the casing was removed with the pump remove the casing bolts nuts washers and shims securing the casing to the cover and frame adapter Items 1C 1D 1E 67 The rotating assembly can be pulled away from casing Note the number of shims that were removed Two jackscrews Item 19D are provided...

Страница 10: ...rque to 25 ft lbs end of shaft 4 Place one 062 shim washer Item 6B in the shaft Item 6 bore Install key Item 46 into the shaft key way slot from the inside of the shaft bore Slide assembly onto motor shaft and temporarily secure with shaft screw Item 6A 5 Place six impeller adjusting shims Item 67 three on each side and the cover Item 11 on to the pump adapter Ensure that the cover is seated squar...

Страница 11: ...at the seal faces are still contacting by sliding the seal rotary unit until it touches the stationary unit with a slight twisting motion Tighten the rotary unit set screws and remove the setting clips 9 Replace fan and or fan cover on motor and make appropriate piping connections to the seal assembly double seal iNstallatioN JohN craNe type 8 1t 1 Remove the mechanical seal from its packaging ins...

Страница 12: ...hould be lubricated with a soapy water solution to ease installation without reducing the frictional drive of the rotary unit 5 Lubricate the rotary unit o rings with a soapy water solution Then engage the rotary assem bly over the impeller sleeve Use a slight twist ing motion as the rotary unit is slid down the impeller sleeve until it touches the stationary sealing face 6 Install the gland o rin...

Страница 13: ...nical seals before adjusting impeller to prevent seal face damage C Loosen bolts holding motor to base and loosen casing bolts Item 1D Remove fan guard D Remove one shim Item 67 from each side of pump by pulling outward on the extended tabs this will decrease the impeller front clearance by 010 Slowly retighten casing bolts while turning and pushing forward on the motor shaft to be sure no binding...

Страница 14: ...d Electrical connections secure and covered Turn motor shaft by hand ensure that it does not bind Jog motor Check rotation Ensure seal is properly flushed Suction valve is open Discharge valve is slightly open Ensure that pump is primed Start pump and open discharge valve to desired flow rate Check flush water flow and pressure Check for excessive vibration Check mechanical seal for no leaks after...

Страница 15: ...15 1530 series group 1 ...

Страница 16: ...16 1530 series group 2 ...

Страница 17: ...1530 series seal aNd stuFFiNg box arraNgemeNts PRODUCT FLUSH A portion of the pumped fluid is recirculated through the stuffing box to provide lubrication and cooling to the seal Use plastic fittings only ...

Страница 18: ...18 1530 series seal aNd stuFFiNg box arraNgemeNts EXTERNAL FLUSH An external source of clean fluid is required at the stuffing box to provide lubrication and cooling Use plastic fittings only ...

Страница 19: ...19 Flush pipiNg For siNgle mechaNical seal Flush FloW rate For siNgle seal ...

Страница 20: ...20 Flush pipiNg For double iNside mechaNical seal Flush FloW rate For double seal ...

Страница 21: ...21 Notes ...

Страница 22: ...512 A q u a t i c A nimal Life Support O p e r a t i o n s AALSO MET PRO A Met Pro Fluid Handling Technologies Business Combining the Resources of Dean Pump Fybroc Sethco Global Pump Solutions 700 Emlen Way Telford PA 18969 P 215 723 8155 TOLL FREE 800 FYBROC 1 F 215 723 2197 sales fybroc com www fybroc com ...

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