Mestek TUBULAR GAS FIRED DIRECT SPARK PROPELLER UNIT HEATERS Скачать руководство пользователя страница 25

25

MAINTENANCE

PERIODIC SERVICE

2.  Turn off the manual gas valve and electrical power to 

the unit heater.

3.  To clean or replace the burners, remove burner 

cover. Remove top strip from above burners. Lift 
burners up and pull away from manifold to remove.

4.  With the burners removed, wire brush the inside 

surfaces of the heat exchanger.

5.  Remove any dirt, dust, or other foreign matter from 

the burners using a wire brush and/or compressed 
air. 

6.  Reassemble the unit heater by replacing all parts in 

reverse order.

7.  Check the burner adjustment.
8.  Check all gas control valves and pipe connections for 

leaks.

9.  Check the operation of the automatic gas valve by 

lowering the setting of the thermostat, stopping the 
operation of the gas duct furnace. The gas valve 
should close tightly, completely extinguishing the 
fl ame on the burners.

10.  Inspect and service motor/fan assembly. To maintain 

efficient air flow, inspect and clean the fan blades 
and guard to prevent buildup of foreign matter.

11.  Check motor lubrication. If oiling is required, add 1 or 

2 drops of electric motor oil as follows:
a.  Light Duty - After 3 years or 25,000 hours of 

operation.

b.  Average Duty - Annually after 3 years or 8,000 

hours of operation.

c.  Heavy Duty - Annually after 1 year or at least 

1500 hours of operation.

 Never over oil the motor or premature 

failure may occur! Over oiling the motor may result 
in minor injury or property damage.

12.  Check and test the operational functions of all safety 

devices supplied with your unit.

NOTICE: The heater and vent system should be 
checked once a year by a qualifi ed technician.

All Maintenance/Service information should be recorded 
accordingly on the Inspection Sheet provided in this 
manual.

 Open all disconnect switches 

and disconnect all electrical and gas supplies 
and secure in that position before servicing unit.  
Failure to do so may result in personal injury or 
death from electrical shock.

 Gas tightness of the safety shut-

off valves must be checked on at least an annual 
basis. Failure to do so may result in death, 
serious injury or substantial property damage.

To check gas tightness of the safety shut-off valves, 
turn off the manual valve upstream of the appliance 
combination control. Remove the 1/8 inch pipe plug on 
the inlet side of the combination control and connect 
a manometer to that tapping. Turn the manual valve 
on to apply pressure to the combination control. Note 
the pressure reading on the manometer, then turn the 
valve off. A loss of pressure indicates a leak. If a leak 
is detected, use a soap solution to check all threaded 
connections. If no leak is found, combination control is 
faulty and must be replaced before putting appliance 
back in service.

Should maintenance be required, perform the following 
inspection and service routine:

1.  Inspect the area near the unit to be sure that there is 

no combustible material located within the minimum 
clearance requirements listed in this manual.

 Under no circumstances should 

combustible material be located within the 
clearances specified in this manual. Failure to 
provide proper clearance could result in personal 
injury or equipment damage from fi re.

Содержание TUBULAR GAS FIRED DIRECT SPARK PROPELLER UNIT HEATERS

Страница 1: ...t any problem that may be found RECEIVING INSTRUCTIONS Inspect shipment immediately when received to determine if any damage has occurred to the unit during shipment After the unit has been uncrated c...

Страница 2: ...on Air 5 7 Proper Clearances 5 7 Suspension of Units 5 7 Heat Throw Data 6 Gas Piping 8 9 ELECTRICAL CONNECTIONS 10 11 12 VENTING 13 14 15 16 17 OPERATION Explanation of Controls and Operation 18 Main...

Страница 3: ...t Start Up Sheet located in this manual Use only the fuel for which the heater is designed see rating plate Using LP gas in a heater that requires natural gas or vice versa will create risk of gas lea...

Страница 4: ...9 279 311 311 311 E Hanging Distance Width 18 5 8 18 5 8 18 5 8 30 5 8 30 5 8 30 5 8 48 5 8 48 5 8 48 5 8 473 473 473 778 778 778 1235 1235 1235 F Discharge Opening Width 18 3 4 18 3 4 18 3 4 30 3 4 3...

Страница 5: ...ve the floor must be equipped with an OSHA approved fan guard Refer to the latest edition of NFPA 88A Parking structures In Canada installation must be in accordance to the latest edition of CSA B149...

Страница 6: ...NR NR 44 47 58 66 71 75 6 1 13 4 14 3 17 7 20 1 21 6 22 9 60 8 75 80 85 90 95 110 125 130 138 2 4 22 9 24 4 25 9 27 4 29 0 33 5 38 1 39 6 42 1 10 65 70 75 79 83 95 109 115 120 3 0 19 8 21 3 22 9 24 1...

Страница 7: ...ere is a possibility of distortion or discoloration of adjacent materials Make certain that the lifting methods used to lift the heater and the method of suspension used in the field installation of t...

Страница 8: ...vity Gas Nominal Iron Internal Length of Pipe Feet meters Pipe Size Diameter 10 20 30 40 50 60 70 80 90 100 125 150 175 200 Inch Inch 3 0 6 1 9 1 12 2 15 2 18 3 21 3 24 4 27 4 30 5 38 1 45 7 53 3 61 0...

Страница 9: ...al Fuel Gas Code in Canada according to CSA B149 See Tables 1 3 for correct gas piping size If gas pressure is excessive on natural gas applications install a pressure regulating valve in the line ups...

Страница 10: ...tical vibration free surface free from air currents and in accordance with the furnished instructions Mount the thermostat approximately 5 feet 1 5m above the floor in an area where it will be exposed...

Страница 11: ...11 ELECTRICAL CONNECTIONS continued Figure 5d Tubular Units Equipped with Natural Gas and Propane LP Gas...

Страница 12: ...12 ELECTRICAL CONNECTIONS continued Figure 5e Tubular Unit Sizes with Optional 2 Stage Ignition...

Страница 13: ...operating the gas unit heater will result in the spillage of flue gas into the occupied space 9 Avoid installing units in areas under negative pressure due to large exhaust fans or air conditioning W...

Страница 14: ...isance or hazard or could be detrimental to the operation of regulators relief valves or other equipment The vent pipe equivalent length must not exceed 50 feet 15 2m Equivalent length is the total le...

Страница 15: ...r in the absence of local codes with current CSA B149 1 Installation Codes for Natural Gas Burning Appliances and Equipment or CSA B149 2 Installation Codes for Propane Gas Burning Appliances and Equi...

Страница 16: ...16 Figure 8A Figure 8B VENTING continued D3620F D3619C...

Страница 17: ...17 VENTING continued Figure 9A Figure 9B D3661F D3662D...

Страница 18: ...motor is de energized 6 The fan operation is delayed 30 seconds once the thermostat is closed and continues operation for 30 seconds after the thermostat opens NOTICE The start up fan delay must not e...

Страница 19: ...eaters must be field derated to 90 of the normal altitude rating and be so marked in accordance with ETL certification See Table 6A for field deration information Check the gas input rate as follows R...

Страница 20: ...Refer to Installation Instruction section on Adjustments Gas Input Rate for adjusting the manifold pressure Manifold Pressure Inc WC PROPANE LP GAS NATURAL GAS Heating Value BTU Hr Altitude Feet 8 6...

Страница 21: ...t openings 3 Clean heat exchanger Refer to Installation 4 Determine cause and repair accordingly 1 Inspect all gas piping and repair 2 Check to ensure gas test ports are seated 3 Clean heat exchanger...

Страница 22: ...tat 1 Replace or tighten 2 Clean power ventor wheel 3 Realign power ventor wheel 1 Check and tighten wires on fan circuit 2 Test for 115v on terminal ACB Heat and L2 if voltage is present replace moto...

Страница 23: ...heat If not present and all checks are normal replace 1 Check power ventor circuit per wiring diagram 2 Check motor voltage and amp draw to motor name plate replace if motor found defective 3 Check f...

Страница 24: ...er 3 5 Amp fuse on circuit board 1 Common side of transformer grounded to chassis 2 Loose spark ignitor 1 Gas supply off or gas supply pressure too low 2 Flame sense rod contaminated or loose wire 3 G...

Страница 25: ...supplied with your unit NOTICE The heater and vent system should be checked once a year by a qualified technician All Maintenance Service information should be recorded accordingly on the Inspection...

Страница 26: ...ing halogenated hydrocarbons precipitated in the air d to any workmanship of the installer of the Product 3 This limited warranty is conditional upon a advising the installing contractor who in turn n...

Страница 27: ...ICATION OF PARTS PROPELLER UNIT HEATERS Figure 13 Heat Exchanger Assembly Figure 14 Electrical Control Panel Figure 11 Propeller Parts Figure 12 Component Parts D4430 Fan Guard Fan Blade Hardware Hard...

Страница 28: ...Venter Assembly 300 400 Unit Sizes Shown HOW TO ORDER REPLACEMENT PARTS Please send the following information to your local representative if further assistance is needed contact the manufacturer s cu...

Страница 29: ...29 NOTES...

Страница 30: ...30 NOTES...

Страница 31: ...11 Supply Voltage SV 1 115 1 60 5 230 3 60 2 208 1 60 6 460 3 60 3 230 1 60 7 575 3 60 4 208 3 60 Z Other Note Supply Voltage SV 2 7 include field mounted step down transformer 12 Motor Type MT 1 Ope...

Страница 32: ...s equipment unless you fully understand the controls GAS EQUIPMENT START UP GENERAL With power and gas off Make certain all packing has been removed Tighten all electrical terminals and connections Ch...

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