Mestek TUBULAR GAS FIRED DIRECT SPARK PROPELLER UNIT HEATERS Скачать руководство пользователя страница 22

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  1. Thermostat located incorrectly.

  2. Improper thermostat wiring.

 3. 

Shorted 

circuit.

  4. Defective sticking gas valve.

   5. Excessive gas supply pressure.

  1. Loose electrical connections at thermostat 

or gas valve.

  2. Excessive thermostat heat 

anticipator setting.

  3. Unit cycling on high limit.

  4. Poor thermostat location.

  1. Power ventor wheel loose.
  2. Power ventor wheel is dirty.
 3. 

Power ventor wheel is rubbing on the housing.

 
  1. Loose electrical connections.
  2. Defective motor or overload.

  3. Defective control board.

  1. Motor overload protection is tripping.

  2. Loose wiring or connection.
  3. Control board is defective.

  1. Control Board is in fl ame failure mode.

  2. Fan improperly wired.
 3. 

Defective 

board.

  1. Incorrect gas input.
 2. 

Heater 

undersized.

 3. 

Thermostat 

malfunction.

  4. Heater cycling on limit.

  5. Incorrect orifi ce sizes.

  1. Unit is over fi red.

 2. 

Thermostat 

malfunction.

  3. Heater runs continuously.

Table 7 - Tubular Propeller Troubleshooting Guide (continued)

  1. Relocate thermostat away from outside 

wall or drafts.

  2. Check thermostat circuit for open and close 

on terminal strip on heater “R” and “W”.

  3. Check thermostat circuit for shorts “staples 

piercing wires”.

  4. Check for 24v on gas valve terminals when 

thermostat is not calling.

 5. 

Refer 

to 

“Installation”.

  1. Tighten all electrical connections.

  2. Adjust heat anticipator setting for longer 

cycles. Refer to “Electrical Connections”.

  3. Check for proper air supply across heat 

exchanger and proper gas supply.

 4. 

 

Relocate thermostat .    

  
  1. Replace or tighten.
  2. Clean power ventor wheel.
  3. Realign power ventor wheel.

  1. Check and tighten wires on fan circuit.
  2. Test for 115v on terminal ACB Heat and 

“L2” if voltage is present replace motor.

  3. Test for 115v on terminal ACB Heat and 

“L2” on the control board, if voltage is not 
present 45 seconds after trial for ignition 
replace board.

 1. Check motor amps against motor name 

plate, check voltage, replace if found defective.

  2. Check for 115v between motor leads.
  3. Check terminal ACB Heat for voltage if 

voltage not constant, replace board.

  1. Turn 115v power off to the unit, wait 10 

seconds and reapply voltage to the unit.

  2. Check wiring of fan circuit to wiring diagram.
   3. If unit is not calling for heat and board is not 

in a fl ash code mode, replace board.

 1. 

Refer 

to 

“Operation”.

  2. Is the heater output sized correctly for 

heat loss of the space. Has the space 
been enlarged.

  3. Check thermostat circuit, 24v on terminals 

“R” and “W” on terminal strip.

  4. Check air movement across heat exchanger. 

Check voltage and amps at the fan motor. 
Check gas input to ensure unit is not over 
fi red. Check heat exchanger to ensure unit 
is not dirty. 

   5. Check orifi ce size, replace if undersized.

  1. Refer to “Operation”. Check orifi ce size. 

If too big replace.

  2. Check thermostat for operation, to ensure 

circuit open and closes.

  3. Check wiring per diagram; check 

operation at the gas valve, look for 
a short in thermostat circuit.

SYMPTOMS

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

 

I. Burners will not shut off. 

 

J. Rapid burner cycling.

 

  K. Noisy power ventor.

  L. Fan will not run.

  M. Fan motor turns on and off 

while burner is operating.

  N. Fan will not stop.

  O. Not enough heat.

 

P. Too much heat.

Содержание TUBULAR GAS FIRED DIRECT SPARK PROPELLER UNIT HEATERS

Страница 1: ...t any problem that may be found RECEIVING INSTRUCTIONS Inspect shipment immediately when received to determine if any damage has occurred to the unit during shipment After the unit has been uncrated c...

Страница 2: ...on Air 5 7 Proper Clearances 5 7 Suspension of Units 5 7 Heat Throw Data 6 Gas Piping 8 9 ELECTRICAL CONNECTIONS 10 11 12 VENTING 13 14 15 16 17 OPERATION Explanation of Controls and Operation 18 Main...

Страница 3: ...t Start Up Sheet located in this manual Use only the fuel for which the heater is designed see rating plate Using LP gas in a heater that requires natural gas or vice versa will create risk of gas lea...

Страница 4: ...9 279 311 311 311 E Hanging Distance Width 18 5 8 18 5 8 18 5 8 30 5 8 30 5 8 30 5 8 48 5 8 48 5 8 48 5 8 473 473 473 778 778 778 1235 1235 1235 F Discharge Opening Width 18 3 4 18 3 4 18 3 4 30 3 4 3...

Страница 5: ...ve the floor must be equipped with an OSHA approved fan guard Refer to the latest edition of NFPA 88A Parking structures In Canada installation must be in accordance to the latest edition of CSA B149...

Страница 6: ...NR NR 44 47 58 66 71 75 6 1 13 4 14 3 17 7 20 1 21 6 22 9 60 8 75 80 85 90 95 110 125 130 138 2 4 22 9 24 4 25 9 27 4 29 0 33 5 38 1 39 6 42 1 10 65 70 75 79 83 95 109 115 120 3 0 19 8 21 3 22 9 24 1...

Страница 7: ...ere is a possibility of distortion or discoloration of adjacent materials Make certain that the lifting methods used to lift the heater and the method of suspension used in the field installation of t...

Страница 8: ...vity Gas Nominal Iron Internal Length of Pipe Feet meters Pipe Size Diameter 10 20 30 40 50 60 70 80 90 100 125 150 175 200 Inch Inch 3 0 6 1 9 1 12 2 15 2 18 3 21 3 24 4 27 4 30 5 38 1 45 7 53 3 61 0...

Страница 9: ...al Fuel Gas Code in Canada according to CSA B149 See Tables 1 3 for correct gas piping size If gas pressure is excessive on natural gas applications install a pressure regulating valve in the line ups...

Страница 10: ...tical vibration free surface free from air currents and in accordance with the furnished instructions Mount the thermostat approximately 5 feet 1 5m above the floor in an area where it will be exposed...

Страница 11: ...11 ELECTRICAL CONNECTIONS continued Figure 5d Tubular Units Equipped with Natural Gas and Propane LP Gas...

Страница 12: ...12 ELECTRICAL CONNECTIONS continued Figure 5e Tubular Unit Sizes with Optional 2 Stage Ignition...

Страница 13: ...operating the gas unit heater will result in the spillage of flue gas into the occupied space 9 Avoid installing units in areas under negative pressure due to large exhaust fans or air conditioning W...

Страница 14: ...isance or hazard or could be detrimental to the operation of regulators relief valves or other equipment The vent pipe equivalent length must not exceed 50 feet 15 2m Equivalent length is the total le...

Страница 15: ...r in the absence of local codes with current CSA B149 1 Installation Codes for Natural Gas Burning Appliances and Equipment or CSA B149 2 Installation Codes for Propane Gas Burning Appliances and Equi...

Страница 16: ...16 Figure 8A Figure 8B VENTING continued D3620F D3619C...

Страница 17: ...17 VENTING continued Figure 9A Figure 9B D3661F D3662D...

Страница 18: ...motor is de energized 6 The fan operation is delayed 30 seconds once the thermostat is closed and continues operation for 30 seconds after the thermostat opens NOTICE The start up fan delay must not e...

Страница 19: ...eaters must be field derated to 90 of the normal altitude rating and be so marked in accordance with ETL certification See Table 6A for field deration information Check the gas input rate as follows R...

Страница 20: ...Refer to Installation Instruction section on Adjustments Gas Input Rate for adjusting the manifold pressure Manifold Pressure Inc WC PROPANE LP GAS NATURAL GAS Heating Value BTU Hr Altitude Feet 8 6...

Страница 21: ...t openings 3 Clean heat exchanger Refer to Installation 4 Determine cause and repair accordingly 1 Inspect all gas piping and repair 2 Check to ensure gas test ports are seated 3 Clean heat exchanger...

Страница 22: ...tat 1 Replace or tighten 2 Clean power ventor wheel 3 Realign power ventor wheel 1 Check and tighten wires on fan circuit 2 Test for 115v on terminal ACB Heat and L2 if voltage is present replace moto...

Страница 23: ...heat If not present and all checks are normal replace 1 Check power ventor circuit per wiring diagram 2 Check motor voltage and amp draw to motor name plate replace if motor found defective 3 Check f...

Страница 24: ...er 3 5 Amp fuse on circuit board 1 Common side of transformer grounded to chassis 2 Loose spark ignitor 1 Gas supply off or gas supply pressure too low 2 Flame sense rod contaminated or loose wire 3 G...

Страница 25: ...supplied with your unit NOTICE The heater and vent system should be checked once a year by a qualified technician All Maintenance Service information should be recorded accordingly on the Inspection...

Страница 26: ...ing halogenated hydrocarbons precipitated in the air d to any workmanship of the installer of the Product 3 This limited warranty is conditional upon a advising the installing contractor who in turn n...

Страница 27: ...ICATION OF PARTS PROPELLER UNIT HEATERS Figure 13 Heat Exchanger Assembly Figure 14 Electrical Control Panel Figure 11 Propeller Parts Figure 12 Component Parts D4430 Fan Guard Fan Blade Hardware Hard...

Страница 28: ...Venter Assembly 300 400 Unit Sizes Shown HOW TO ORDER REPLACEMENT PARTS Please send the following information to your local representative if further assistance is needed contact the manufacturer s cu...

Страница 29: ...29 NOTES...

Страница 30: ...30 NOTES...

Страница 31: ...11 Supply Voltage SV 1 115 1 60 5 230 3 60 2 208 1 60 6 460 3 60 3 230 1 60 7 575 3 60 4 208 3 60 Z Other Note Supply Voltage SV 2 7 include field mounted step down transformer 12 Motor Type MT 1 Ope...

Страница 32: ...s equipment unless you fully understand the controls GAS EQUIPMENT START UP GENERAL With power and gas off Make certain all packing has been removed Tighten all electrical terminals and connections Ch...

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