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9

 

   200,000 BTU/Hr    = 200 Cu. ft./hr.

  1,000 BTU/cu. ft. 

Using Table 2, a 1 inch pipe is needed.

NOTE: See GENERAL SAFETY INFORMATION 

section for English/Metric unit conversion factors.

NOTICE: If more than one unit heater is to be served 

by the same piping arrangement, the total cu. ft./hr. 

input and length of pipe must be considered.

NOTICE: If the gas unit heater is to be fired with LP 

gas, consult your local LP gas dealer for pipe size 

information.

NOTICE: HEATER INSTALLATION FOR USE WITH 

PROPANE (BOTTLED) GAS MUST BE MADE BY 

A QUALIFIED L.P. GAS DEALER OR INSTALLER. 

HE/SHE WILL INSURE THAT PROPER JOINT 

COMPOUNDS ARE USED FOR MAKING PIPE 

CONNECTIONS; THAT AIR IS PURGED FROM 

LINES; THAT A THOROUGH TEST IS MADE FOR 

LEAKS BEFORE OPERATING THE HEATER; AND 

THAT IT IS PROPERLY CONNECTED TO THE 

PROPANE GAS SUPPLY SYSTEM.

Before any connection is made to the existing line 

supplying other gas appliances, contact the local gas 

company to make sure that the existing line is of adequate 

size to handle the combined load.

1.  Determine the required Cu. Ft./Hr. by dividing the input  by 1000. For SI/Metric measurements: Convert BTU/Hr. to kilowatts. Multiply the units 

inputs (kW) by 0.0965 to determine Cu. Meters./Hr. 2. FOR NATURAL GAS: Select pipe size directly from the table. 3. FOR PROPANE GAS: 

Multiply the Cu. Ft./Hr. value by 0.633; then, use the table. 4. Refer to the metric conversion factors listed in the General Safety section for SI 

Unit measurement conversions.

 

Maximum Capacity of Pipe in Cubic Feet of Gas per Hour (Cubic Meters per Hour) for Gas Pressures of 0.5 psig (3.5 kPa) or Less, 

 

and a Pressure Drop of 0.5 Inch Water Column (124.4 Pa)

 

 

(Based on a 0.60 Specific Gravity Gas)

 Nominal  

 

  Iron 

Internal 

Length of Pipe,  Feet (meters)  

 

  

Pipe Size

 

Dia.

 

10 

20 

30 

40 

50 

60 

70 

80 

90 

100 

125 

150 

175 

200

 in. 

in. 

(3.0) 

(6.1) 

(9.1)  (12.2)  (15.2)  (18.3)  (21.3)  (24.4)  (27.4)  (30.5)  (38.1)  (45.7)  (53.3)  (61.0)

   1/2 

0.622 

175 

120 

97 

82 

73 

66 

61 

57 

53 

50 

44 

40 

37 

35

 

 

 

(4.96)  (3.40)  (2.75)  (2.32)  (2.07)  (1.87)  (1.73)  (1.61)  (1.50)  (1.42)  (1.25)  (1.13)  (1.05)  (0.99)

   3/4 

0.824 

360 

250 

200 

170 

151 

138 

125 

118 

110 

103 

93 

84 

77 

72

 

 

 

(10.2)  (7.08)  (5.66)  (4.81)  (4.28)  (3.91)  (3.54)  (3.34)  (3.11)  (2.92)  (2.63)  (2.38)  (2.18)  (2.04)

  1 

1.049 

680 

465 

375 

320 

285 

260 

240 

220 

205 

195 

175 

160 

145 

135

 

 

 

(19.3)  (13.2)  (10.6)  (9.06)  (8.07)  (7.36)  (6.80)  (6.23)  (5.80)  (5.52)  (4.96)  (4.53)  (4.11)  (3.82)

  1 1/4  1.380  1400 

950 

770 

660 

580 

530 

490 

460 

430 

400 

360 

325 

300 

280

 

 

 

(39.6)  (26.9)  (21.8)  (18.7)  (16.4)  (15.0)  (13.9)  (13.0)  (12.2)  (11.3)  (10.2)  (9.20)  (8.50)  (7.93)

  1 1/2  1.610  2100 

1460 

1180 

990 

900 

810 

750 

690 

650 

620 

550 

500 

460 

430

 

 

 

(59.5)  (41.3)  (33.4)  (28.0)  (25.5)  (22.9)  (21.2)  (19.5)  (18.4)  (17.6)  (15.6)  (14.2)  (13.0)  (12.2)

  2 

2.067  3950 

2750 

2200 

1900 

1680 

1520 

1400 

1300 

1220 

1150 

1020 

950 

850 

800

 

 

 

(112)  (77.9)  (62.3)  (53.8)  (47.6)  (43.0)  (39.6)  (36.8)  (34.5)  (32.6)  (28.9)  (26.9)  (24.1)  (22.7)

  2 1/2  2.469  6300 

4350 

3520 

3000 

2650 

2400 

2250 

2050 

1950 

1850 

1650 

1500 

1370 

1280

 

 

 

(178)  (123)  (99.7)  (85.0)  (75.0)  (68.0)  (63.7)  (58.0)  (55.2)  (52.4)  (46.7)  (42.5)  (38.8)  (36.2)

  3 

3.068  11000  7700 

6250 

5300 

4750 

4300 

3900 

3700 

3450 

3250 

2950 

2650 

2450 

2280

 

 

 

(311)  (218)  (177)  (150)  (135)  (122)  (110)  (105)  (97.7)  (92.0)  (83.5)  (75.0)  (69.4)  (64.6)

  4 

4.026  23000  15800  12800  10900  9700 

8800 

8100 

7500 

7200 

6700 

6000 

5500 

5000 

4600

 

 

 

(651)  (447)  (362)  (309)  (275)  (249)  (229)  (212)  (204)  (190)  (170)  (156)  (142)  (130)

Table 2 - Gas Pipe Size

 To avoid damage or possible 

personal injury, do not connect gas piping to 

this unit until a supply line pressure/leak test 

has been completed. Connecting the unit before 

completing the pressure/leak test may damage 

the unit gas valve and result in a fire hazard.

 Do not rely on a shut-off valve to 

isolate the unit while conducting gas pressure/

leak tests. These valves may not be completely 

shut off, exposing the gas valve to excessive 

pressure and damage.

PIPE SIZING

To provide adequate gas pressure to the gas unit heater, 

size the gas piping as follows:

1.  Find the cu. feet/hr. by using the following formula:

 

       Cu. ft./hr. =   Input BTU/Hr. 

 

  

                             

1000

2.  Refer to Table 2. Match “Length of Pipe in Feet” with 

appropriate “Gas Input - Cu. Feet/Hr.” figure. This 

figure can then be matched to the pipe size at the 

top of the column.

 

Example:

 

It is determined that a 67 ft. (20.4m) run of gas  

pipe is required to connect a 200 MBTU gas unit heater 

to a 1,000 BTU/cu ft. (0.29kW) natural gas supply.

INSTALLATION – GAS PIPING

Содержание NXIM-2

Страница 1: ...r s responsibility to inspect and correct any problem that may be found RECEIVING INSTRUCTIONS Inspect shipment immediately when received to determine if any damage has occurred to the unit during shi...

Страница 2: ...ffolding or other apparatus required to perform emergency service or annual periodic maintenance to this equipment DESCRIPTION The High Efficiency Gas Fired Unit Heaters are factory assembled power ve...

Страница 3: ...cated in this manual Use only the fuel for which the heater is designed see rating plate Using LP gas in a heater that requires natural gas or vice versa will create risk of gas leaks carbon monoxide...

Страница 4: ...4 Figure 2 Dimensional Drawing High Efficiency Unit Heater CAT 10081B T CONNECTION CONNECTION FLUE P B H C A G J L K D E W U N SPECIFICATIONS...

Страница 5: ...n Dia 2 3 4 4 51 76 102 102 P Flue Connection Diameter 2 2 4 4 51 51 102 102 Q Side Panel to Centerline Gas Connection 2 5 8 2 5 8 2 5 8 2 5 8 67 67 67 67 R Bottom Panel to Centerline Gas Connection 2...

Страница 6: ...tat setting must be maintained If the ambient temperature drops to below freezing it may result in damage to heat exchanger and or components AIR FOR COMBUSTION The unit heater shall be installed in a...

Страница 7: ...cal conduit for support Failure to heed these warnings may result in property damage personal injury or death Unit Heaters must be hung level from side to side and from front to back Failure to do so...

Страница 8: ...5A THREADED INSERT LAG BOLT WASHER 3 8 THREADED ROD 2 X 6 LAG BOLTED ACROSS JOISTS JOIST WASHER NUT 22 216758 7 21 2 676 FRONT OF UNIT HEATER 300 400 SIZES CAT 10165A LAG BOLT WASHER 1 2 THREADED ROD...

Страница 9: ...3 1 05 0 99 3 4 0 824 360 250 200 170 151 138 125 118 110 103 93 84 77 72 10 2 7 08 5 66 4 81 4 28 3 91 3 54 3 34 3 11 2 92 2 63 2 38 2 18 2 04 1 1 049 680 465 375 320 285 260 240 220 205 195 175 160...

Страница 10: ...gas manifold and controls Supports should be spaced in accordance with the latest edition of ANSI Standard Z223 1 NFPA 54 National Fuel Gas Code in Canada according to CSA B149 4 To prevent the mixing...

Страница 11: ...National Electrical Code ANSI NFPA No 70 or CSA Standard C22 1 THERMOSTAT WIRING AND LOCATION NOTICE The thermostat must be mounted on a vertical vibration free surface free from air currents and in a...

Страница 12: ...12 ELECTRICAL CONNECTIONS continued Figure 7A Unit Wiring Diagram High Efficiency Unit Heater Size 100 Equipped with Natural or Propane LP Gas Modulating with Outside Air Reset Master...

Страница 13: ...13 ELECTRICAL CONNECTIONS continued Figure 7B Unit Wiring Diagram High Efficiency Unit Heater Size 200 Equipped with Natural or Propane LP Gas Modulating with Outside Air Reset Master...

Страница 14: ...14 ELECTRICAL CONNECTIONS continued Figure 7C Unit Wiring Diagram High Efficiency Unit Heater Size 300 400 Equipped with Natural or Propane LP Gas Modulating with Outside Air Reset Master...

Страница 15: ...des with current CSA B149 1 Installation Codes for Natural Gas Burning Appliances and Equipment or CSA B149 2 Installation Codes for Propane Gas Burning Appliances and Equipment 2 Any reference to U S...

Страница 16: ...5 2 m Equivalent length is total length of straight sections PLUS 5 feet 1 5 m for each 90 degree elbow and 2 5 feet 0 76 m for each 45 degree elbow 4 The vent terminal must be at least 12 inches 305...

Страница 17: ...ar attach in place if not already factory mounted to outlet 3 The top of the vent pipe should extend at least 2 feet 0 61 m above the highest point on the roof within 10 feet 3 05 m of the termination...

Страница 18: ...within the building on high efficiency unit heaters This can result in death serious injury or substantial property damage Use of cellular core pipe for any exhaust vent component is prohibited Use o...

Страница 19: ...mm 24 610 mm MINIMUM FROM ADJACENT WALL OR BUILDING TO COMBUSTION 8 MINIMUM 204 mm CAT 10075A FLUE PIPE COMBUSTION AIR INLET PIPE FLUE PIPE COMBUSTION AIR INLET PIPE ROOF FLASHING REQUIRED AT ALL PENE...

Страница 20: ...es 12 inches 305 mm is the minimum allowable length and 60 inches 1 5 m is the maximum allowable length for this dimension Only SDR 26 PVC ASTM D2241 may be used for extendingpipes Donotextendpipeswit...

Страница 21: ...t 10 Check installation by allowing unit to run through one cycle Figure 14 Horizontal Concentric Vent Kit Installation SEPARATED COMBUSTION CONCENTRIC VENTING continued MAX 60 1524 mm 1 25 mm COMBUST...

Страница 22: ...e to roof using metal strapping or equivalent support material field supplied refer to Figure 18 7 Install combustion air inlet cap and small diameter pipe assembly into roof Cement and fully insert s...

Страница 23: ...remove the 6 screws that attach the mixing chamber to the combustion blower 9 Place mixing chamber on flat surface and unthread the 90 degree elbow from orifice nipple Then unthread the orifice nipple...

Страница 24: ...Figure 21A Gas Valve Adjustment Locations Sizes 100 200 Figure 21B Gas Valve Adjustment Location Sizes 300 400 Run Potentiometer High Fire Adjustment Low Fire Adjustment Figure 21C Run Potentiometer...

Страница 25: ...as Propane LP Gas to Natural Gas 100 1 3 4 CW 1 3 4 CCW 200 2 1 2 CW 2 1 2 CCW 300 2 1 2 CCW 2 1 2 CW 400 4 CCW 4 CW Note CW indicates clockwise rotation and CCW indicates counterclockwise rotation Un...

Страница 26: ...stat will determine how the unit runs A Fan Only G demand will cause the unit run its propeller fan only A first stage demand W1 will cause the unit to run at the minimum input set by the Run potentio...

Страница 27: ...ch and Master DIP Switch must be ON for the Master OPERATION HIGH EFFICIENCY PROPELLER UNITS DIRECT SPARK IGNITION continued The OADIP Switch must be ON for all Members All units must be connected usi...

Страница 28: ...ter The GLOBAL DIP Switch must be set to ON for Members Each Member uses its own RUN potentiometer Run for the lowest input level All units must be connected using the Network communication ports Note...

Страница 29: ...MS using the RS485 Modbus Port The MASTER Switch must be ON for the Master The GLOBAL DIP Switch must be set to ON for Members Each Member uses its own RUN potentiometer P1 for the lowest input level...

Страница 30: ...t this ignition period for one minute The orange ignition LED will become solid OPERATION HIGH EFFICIENCY PROPELLER UNITS DIRECT SPARK IGNITION continued 6 Set Run potentiometerto100 onthecontrolboard...

Страница 31: ...UDE DERATION This high efficiency unit heater has been manufactured utilizing standard burner orifices and gas pressure setting as per the specifications shown on the unit rating plate The main contro...

Страница 32: ...H PRESSURE TAP 1 8 TUBING TO BULK HEAD FITTING ON FLUE COLLECTOR 1 8 TUBING TO BULK HEAD FITTING ON PARTION PANEL 1 8 TUBING TO GAS VALVE PRESSURE TAP ON SIZE 100 200 UNITS CONNECTION IS CAPPED ON SIZ...

Страница 33: ...for 24V at gas valve terminals during trial for ignition period if present and valve does not open Replace valve 9 Clean condensate trap 10 Replace ignition control 11 Re install cap on tubing F Burn...

Страница 34: ...eads and check amp draw of motor Replace if needed 3 Check for continuous 115V on molex plug on inducer and neutral during call for heat If not present and all checks are normal replace Q Power venter...

Страница 35: ...ulty switch 4 Power venter is not working properly or producing correct delta pressure Red LED 3 Flash High Limit Switch Fault 1 Gas supply off or gas supply pressure too high 2 Unit is over fired 3 B...

Страница 36: ...of the automatic gas valve by lowering the setting of the thermostat stopping the operation of the unit The gas valve should close tightly completely extinguishing the flame on the burners 9 Inspect...

Страница 37: ...halogenated hydrocarbons precipitated in the air d to any workmanship of the installer of the Product 3 This limited warranty is conditional upon a advising the installing contractor who in turn noti...

Страница 38: ...KET DRAFTER MOUNTING PLATE SELF DRILL SCREW 8 18 INDUCER THREADED HEX INSERT 10 24 FLUE COLLECTOR ASSEMBLY DRAFTER GASKET CAT 10085A MACHINE SCREW 10 24 MACHINE SCREW 6 32 AIR GAS INLET COVER PLATE IN...

Страница 39: ...istance is needed contact the manufacturer s customer service department Unit Number Serial Number Part Description and Number as shown in Replacement parts Catalog TURBULATOR COMBUSTION TUBE COMBUSTI...

Страница 40: ...W2 40005 Modbus Input 8 bit unsigned 1 0 Modbus Input see BMSTimer If no wired operating mode demands are present and the unit is operating per the Modbus Mode variable the unit will run at this inpu...

Страница 41: ...Air Rest Limit 33 100 30011 Fault Code 8 bit unsigned Indicates the highest priority Fault set on the unit See the Fault Code Table 30012 Inducer Blower RPM 16 bit unsigned 1 0 Current RPMs of the in...

Страница 42: ...V 1 115 1 60 5 230 3 60 2 208 1 60 6 460 3 60 3 230 1 60 7 575 3 60 4 208 3 60 Z Special Note Supply Voltages SV 2 7 include field mounted step down transformer 12 Motor Type MT 1 Open Drip Proof 13 B...

Страница 43: ...you understand all the controls on this equipment If not contact your wholesaler or rep DO NOT START this equipment unless you fully understand the controls GAS EQUIPMENT START UP AND INSPECTION SHEE...

Страница 44: ...260 NORTH ELM ST WESTFIELD MA 01085 TEL 413 564 5540 FAX 413 562 5311 www mestek com...

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