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20

SEPARATED COMBUSTION – CONCENTRIC VENTING

AIR INLET COLLAR

When the unit is to be used in a separated vent system, 

the inlet collar located on the top panel of the unit will 

be  connected  to  the  combustion  air  intake  pipe.  This 

connection  is  made  by  using  a  field-provided  rubber 

coupling in the appropriate size for each unit capacity. The 

coupling is installed so that air inlet pipe can de detached 

from the unit for serviceability purposes. 

GENERAL

Concentric venting allows both the intake for combustion air 

and the exhaust vent to pass through a single standard roof 

or sidewall opening. This is an alternative to the standard 

two pipe intake/vent shown in the separated combustion 

venting instructions. Follow these instructions as well as the 

separated combustion venting instruction for installation of the 

intake/vent pipe(s) and all unit heater installation procedures.

IMPORTANT:Concentric venting reduces the 

allowable intake/vent piping length by 5 feet (1.5 m) 

from that listed in the venting instructions.

 Do not operate the unit until the 

installation and assembly of the Concentric Vent 

Kit and all piping are completed. Failure to follow 

this warning could result in fire, personal injury 

or death.

The Concentric Vent Kit contains the following parts:

(1) Combustion Air Inlet Cap

(1) Air Inlet Pipe 

(1) Flue Pipe 

(1) Intake/Vent Concentric “Y”

Figure 13 – Concentric Vent Kit Assembly

Pipe  and  fittings  are  required  to  complete  installation 

(user supplied). The combustion air and vent pipe  fittings 

must conform to ANSI and ASTM standards D1785, F891, 

D2665, D2241, D2661, or F628. Pipe cement and primer 

must conform to ASTM standards D2564 or D2235. 

In Canada, construct all combustion air and vent pipes 

for this unit of CSA or ULC certified Schedule 40 PVC, 

PVC-DWV, or ABS-DWV pipe and pipe cement.

Table 5 – Concentric Vent Kit Component

Dimensions

1. Shipping dimension. This may be field modified by cutting or extending 

both the intake and exhaust pipes. 12 inches (305 mm) is the minimum 

allowable length and 60 inches (1.5 m) is the maximum allowable length 

for this dimension. Only SDR-26 PVC (ASTM D2241) may be used for 

extending pipes. Do not extend pipes with Schedule 40 PVC or couplings.

2. This dimension will change if the intake/vent pipes are lengthened 

or shortened.

NOTICE: Some local code inspectors are not familiar 

with concentric vents. Be sure to check local code 

requirements and acceptability prior to installation.

HORIZONTAL SIDEWALL MOUNTING

NOTE:  Refer  to  the  following  items  before  horizontal 

installation:

•  Check  INSTALLATION  section  of  this  manual  for 

allowable clearances and locations.

•  Refer to Figures 16 and 17 when venting multiple units 

using concentric venting.

•  Avoid locations with high winds.

•  Avoid locations where Concentric Vent Kit is likely to 

be damaged.

•  Avoid  locations  where  vapors  are  objectionable,  or 

may damage the structure, plants or air conditioning 

condensing unit.

1.   Determine correct concentric vent kit size for the unit 

capacity selected.

2.  Determine the best location for the concentric vent; 

refer to Figures 15, 16 and 17. Also refer to Table 4 

for vent termination clearance requirements.

3.  When installing multiple units with concentric venting, 

refer to the following guidelines:

a.  Do not install multiple concentric vent terminations 

directly above one another unless separated by 

a minimum of 3 feet (0.91 m); see Figure 16.

b.  Install multiple concentric vent terminations so 

the horizontal distance between the ends of each 

air intake is 4 inches (102 mm) or less or greater 

than 24 inches (610 mm); see Figure 17. This will 

prevent a recirculation of flue gas.

NOTICE: Every Separated Combustion unit to be installed MUST use the factory-available Concentric Vent 

Kit. If you do not have this kit, contact the manufacturer ASAP to obtain one prior to installation. 

CAT-10069A

ASSEMBLED TERMINAL

FITTING

AIR INLET PIPE

FLUE PIPE

COMBUSTION

AIR INLET CAP

Unit 

Size

Intake/Vent 

Nom. Pipe Size

Overall 

Assembled 

Length

1

Intake Pipe 

Outside

Diameter

Air Inlet Pipe 

Length

2

100

2"

34-3/4"

3-1/2"

19-1/2"

200

3"

39-1/8"

4-1/2"

24"

300/400 

4" 

57-1/4" 

5-9/16" 

41"

Содержание NXIM-2

Страница 1: ...r s responsibility to inspect and correct any problem that may be found RECEIVING INSTRUCTIONS Inspect shipment immediately when received to determine if any damage has occurred to the unit during shi...

Страница 2: ...ffolding or other apparatus required to perform emergency service or annual periodic maintenance to this equipment DESCRIPTION The High Efficiency Gas Fired Unit Heaters are factory assembled power ve...

Страница 3: ...cated in this manual Use only the fuel for which the heater is designed see rating plate Using LP gas in a heater that requires natural gas or vice versa will create risk of gas leaks carbon monoxide...

Страница 4: ...4 Figure 2 Dimensional Drawing High Efficiency Unit Heater CAT 10081B T CONNECTION CONNECTION FLUE P B H C A G J L K D E W U N SPECIFICATIONS...

Страница 5: ...n Dia 2 3 4 4 51 76 102 102 P Flue Connection Diameter 2 2 4 4 51 51 102 102 Q Side Panel to Centerline Gas Connection 2 5 8 2 5 8 2 5 8 2 5 8 67 67 67 67 R Bottom Panel to Centerline Gas Connection 2...

Страница 6: ...tat setting must be maintained If the ambient temperature drops to below freezing it may result in damage to heat exchanger and or components AIR FOR COMBUSTION The unit heater shall be installed in a...

Страница 7: ...cal conduit for support Failure to heed these warnings may result in property damage personal injury or death Unit Heaters must be hung level from side to side and from front to back Failure to do so...

Страница 8: ...5A THREADED INSERT LAG BOLT WASHER 3 8 THREADED ROD 2 X 6 LAG BOLTED ACROSS JOISTS JOIST WASHER NUT 22 216758 7 21 2 676 FRONT OF UNIT HEATER 300 400 SIZES CAT 10165A LAG BOLT WASHER 1 2 THREADED ROD...

Страница 9: ...3 1 05 0 99 3 4 0 824 360 250 200 170 151 138 125 118 110 103 93 84 77 72 10 2 7 08 5 66 4 81 4 28 3 91 3 54 3 34 3 11 2 92 2 63 2 38 2 18 2 04 1 1 049 680 465 375 320 285 260 240 220 205 195 175 160...

Страница 10: ...gas manifold and controls Supports should be spaced in accordance with the latest edition of ANSI Standard Z223 1 NFPA 54 National Fuel Gas Code in Canada according to CSA B149 4 To prevent the mixing...

Страница 11: ...National Electrical Code ANSI NFPA No 70 or CSA Standard C22 1 THERMOSTAT WIRING AND LOCATION NOTICE The thermostat must be mounted on a vertical vibration free surface free from air currents and in a...

Страница 12: ...12 ELECTRICAL CONNECTIONS continued Figure 7A Unit Wiring Diagram High Efficiency Unit Heater Size 100 Equipped with Natural or Propane LP Gas Modulating with Outside Air Reset Master...

Страница 13: ...13 ELECTRICAL CONNECTIONS continued Figure 7B Unit Wiring Diagram High Efficiency Unit Heater Size 200 Equipped with Natural or Propane LP Gas Modulating with Outside Air Reset Master...

Страница 14: ...14 ELECTRICAL CONNECTIONS continued Figure 7C Unit Wiring Diagram High Efficiency Unit Heater Size 300 400 Equipped with Natural or Propane LP Gas Modulating with Outside Air Reset Master...

Страница 15: ...des with current CSA B149 1 Installation Codes for Natural Gas Burning Appliances and Equipment or CSA B149 2 Installation Codes for Propane Gas Burning Appliances and Equipment 2 Any reference to U S...

Страница 16: ...5 2 m Equivalent length is total length of straight sections PLUS 5 feet 1 5 m for each 90 degree elbow and 2 5 feet 0 76 m for each 45 degree elbow 4 The vent terminal must be at least 12 inches 305...

Страница 17: ...ar attach in place if not already factory mounted to outlet 3 The top of the vent pipe should extend at least 2 feet 0 61 m above the highest point on the roof within 10 feet 3 05 m of the termination...

Страница 18: ...within the building on high efficiency unit heaters This can result in death serious injury or substantial property damage Use of cellular core pipe for any exhaust vent component is prohibited Use o...

Страница 19: ...mm 24 610 mm MINIMUM FROM ADJACENT WALL OR BUILDING TO COMBUSTION 8 MINIMUM 204 mm CAT 10075A FLUE PIPE COMBUSTION AIR INLET PIPE FLUE PIPE COMBUSTION AIR INLET PIPE ROOF FLASHING REQUIRED AT ALL PENE...

Страница 20: ...es 12 inches 305 mm is the minimum allowable length and 60 inches 1 5 m is the maximum allowable length for this dimension Only SDR 26 PVC ASTM D2241 may be used for extendingpipes Donotextendpipeswit...

Страница 21: ...t 10 Check installation by allowing unit to run through one cycle Figure 14 Horizontal Concentric Vent Kit Installation SEPARATED COMBUSTION CONCENTRIC VENTING continued MAX 60 1524 mm 1 25 mm COMBUST...

Страница 22: ...e to roof using metal strapping or equivalent support material field supplied refer to Figure 18 7 Install combustion air inlet cap and small diameter pipe assembly into roof Cement and fully insert s...

Страница 23: ...remove the 6 screws that attach the mixing chamber to the combustion blower 9 Place mixing chamber on flat surface and unthread the 90 degree elbow from orifice nipple Then unthread the orifice nipple...

Страница 24: ...Figure 21A Gas Valve Adjustment Locations Sizes 100 200 Figure 21B Gas Valve Adjustment Location Sizes 300 400 Run Potentiometer High Fire Adjustment Low Fire Adjustment Figure 21C Run Potentiometer...

Страница 25: ...as Propane LP Gas to Natural Gas 100 1 3 4 CW 1 3 4 CCW 200 2 1 2 CW 2 1 2 CCW 300 2 1 2 CCW 2 1 2 CW 400 4 CCW 4 CW Note CW indicates clockwise rotation and CCW indicates counterclockwise rotation Un...

Страница 26: ...stat will determine how the unit runs A Fan Only G demand will cause the unit run its propeller fan only A first stage demand W1 will cause the unit to run at the minimum input set by the Run potentio...

Страница 27: ...ch and Master DIP Switch must be ON for the Master OPERATION HIGH EFFICIENCY PROPELLER UNITS DIRECT SPARK IGNITION continued The OADIP Switch must be ON for all Members All units must be connected usi...

Страница 28: ...ter The GLOBAL DIP Switch must be set to ON for Members Each Member uses its own RUN potentiometer Run for the lowest input level All units must be connected using the Network communication ports Note...

Страница 29: ...MS using the RS485 Modbus Port The MASTER Switch must be ON for the Master The GLOBAL DIP Switch must be set to ON for Members Each Member uses its own RUN potentiometer P1 for the lowest input level...

Страница 30: ...t this ignition period for one minute The orange ignition LED will become solid OPERATION HIGH EFFICIENCY PROPELLER UNITS DIRECT SPARK IGNITION continued 6 Set Run potentiometerto100 onthecontrolboard...

Страница 31: ...UDE DERATION This high efficiency unit heater has been manufactured utilizing standard burner orifices and gas pressure setting as per the specifications shown on the unit rating plate The main contro...

Страница 32: ...H PRESSURE TAP 1 8 TUBING TO BULK HEAD FITTING ON FLUE COLLECTOR 1 8 TUBING TO BULK HEAD FITTING ON PARTION PANEL 1 8 TUBING TO GAS VALVE PRESSURE TAP ON SIZE 100 200 UNITS CONNECTION IS CAPPED ON SIZ...

Страница 33: ...for 24V at gas valve terminals during trial for ignition period if present and valve does not open Replace valve 9 Clean condensate trap 10 Replace ignition control 11 Re install cap on tubing F Burn...

Страница 34: ...eads and check amp draw of motor Replace if needed 3 Check for continuous 115V on molex plug on inducer and neutral during call for heat If not present and all checks are normal replace Q Power venter...

Страница 35: ...ulty switch 4 Power venter is not working properly or producing correct delta pressure Red LED 3 Flash High Limit Switch Fault 1 Gas supply off or gas supply pressure too high 2 Unit is over fired 3 B...

Страница 36: ...of the automatic gas valve by lowering the setting of the thermostat stopping the operation of the unit The gas valve should close tightly completely extinguishing the flame on the burners 9 Inspect...

Страница 37: ...halogenated hydrocarbons precipitated in the air d to any workmanship of the installer of the Product 3 This limited warranty is conditional upon a advising the installing contractor who in turn noti...

Страница 38: ...KET DRAFTER MOUNTING PLATE SELF DRILL SCREW 8 18 INDUCER THREADED HEX INSERT 10 24 FLUE COLLECTOR ASSEMBLY DRAFTER GASKET CAT 10085A MACHINE SCREW 10 24 MACHINE SCREW 6 32 AIR GAS INLET COVER PLATE IN...

Страница 39: ...istance is needed contact the manufacturer s customer service department Unit Number Serial Number Part Description and Number as shown in Replacement parts Catalog TURBULATOR COMBUSTION TUBE COMBUSTI...

Страница 40: ...W2 40005 Modbus Input 8 bit unsigned 1 0 Modbus Input see BMSTimer If no wired operating mode demands are present and the unit is operating per the Modbus Mode variable the unit will run at this inpu...

Страница 41: ...Air Rest Limit 33 100 30011 Fault Code 8 bit unsigned Indicates the highest priority Fault set on the unit See the Fault Code Table 30012 Inducer Blower RPM 16 bit unsigned 1 0 Current RPMs of the in...

Страница 42: ...V 1 115 1 60 5 230 3 60 2 208 1 60 6 460 3 60 3 230 1 60 7 575 3 60 4 208 3 60 Z Special Note Supply Voltages SV 2 7 include field mounted step down transformer 12 Motor Type MT 1 Open Drip Proof 13 B...

Страница 43: ...you understand all the controls on this equipment If not contact your wholesaler or rep DO NOT START this equipment unless you fully understand the controls GAS EQUIPMENT START UP AND INSPECTION SHEE...

Страница 44: ...260 NORTH ELM ST WESTFIELD MA 01085 TEL 413 564 5540 FAX 413 562 5311 www mestek com...

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