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Merlin Power Systems 

 

version: 2.0.2 

SmartGauge Installation and User Guide 

 

Page 9 

 
 
 
 
 
The following 

initial start-up

 sequence is relevant only the first time the product is powered up from 

new. SmartGauge retains memory information even without power. It automatically detects if it has 
been  previously  connected  to  a  battery.  If  this  is  the  case,  please  refer  to  the 

start-up  sequence 

following power loss

, covered in section 3.4 of this manual.  

 

On powering up SmartGauge for the first time, software revision information is briefly displayed. 
This is for manufacturer reference only and can be ignored by the user. 

 

SmartGauge will then display “

SC

” whilst it performs a 

S

ystem 

C

heck of the system battery voltage. 

 

SmartGauge will then display “

SC12

” or “

SC24

” indicating that it has detected either a 12 or 24 volt 

system. 

A chart at the end of this manual shows details of the expected display during a first time 

power up. 

 

Finally it will display “

bt 1

” and this is your opportunity to select the battery type. Refer to section 

5.1  headed 

“Set-Up  Menu  -  Battery  type”

 

for  a  list  and  explanation  of  battery  types.  Pressing  the 

Status button will scroll through the available battery types. Pressing the Volts button will select and 
store the currently displayed battery type, the display will flash 4 times to signify the data has been 
written to computer memory. The current battery voltage will then be displayed. 

 

This completes the installation and initial start-up. 

 

 
 
 
 
After SmartGauge has completed its initial start-up and self-check procedures, the charge status of 
the  primary  battery bank can be  displayed by pressing the  STATUS  button. The  State of Charge or 
SoC  is  shown  as  a  percentage.  By  default  on  initial  start-up  the  SoC  will  be  shown  as  “C075” 
indicating a charge state of 75%. This is unlikely to represent the true SoC of the battery bank being 
monitored  at  this  time,  but  as  the  batteries  are  used  i.e.  discharged  and  charged  through  normal 
use, SmartGauge will “learn” the 

actual  

SoC, becoming ever-more accurate as each cycle passes. 

There is also an option to manually enter the State of Charge at this point if it is known. 
Refer to the section  5.2  “

Set-up menu  –  Charge Status

” for methods of determining and manually 

entering the SoC.

  

 

 

3.2 Initial Start-Up

 

 

3.3 Battery Charge Status

 

 

To  revert  back  to  displaying  the  battery 
voltage press the VOLTS button. 
If  SmartGauge  is  connected  to  a  two 
battery  bank  system,  the  voltage  on  the 
second  battery  bank  (or  engine  start 
battery)  can be  displayed by pressing the 
BATT 2 button. The PGM/Batt 2 indicator 
lamp  will  be  lit  whenever  voltage  of  the 
engine  start  battery  bank  is  being 
displayed. 

 

To revert to displaying the voltage or SoC 
of the primary battery bank, press VOLTS 
or STATUS buttons respectively. 

 

Содержание SmartGauge

Страница 1: ...martGauge Installation and User Guide Page 1 SmartGauge Installation and User Guide Merlin Power Systems Unit 4 Cabot Business Village Holyrood Close Poole Dorset BH17 7BA T 44 0 1202 697979 F 44 0 12...

Страница 2: ...support can be obtained from your local dealer or Merlin Power Systems directly Europe Tel 44 0 1202 697979 North America Tel 1 631 594 5102 CONTENTS OF THIS GUIDE 1 0 Introduction Page 2 1 1 Main Sma...

Страница 3: ...will run out of synchronisation as there are very low or no amps flowing through the shunt Self discharge of the batteries cannot be accounted for so simply by just not using your electrical system an...

Страница 4: ...les James Hortop Managing Director Merlin Power Systems UK Date 25th January 2013 CAUTIONS AND WARNINGS CAUTION Statements within this user guide identified with the word CAUTION relate to practices t...

Страница 5: ...ion of this user guide in order to fully understand the correct method of installation and full range of user functions Failure to do so may result in permanent damage to the SmartGauge and or other e...

Страница 6: ...e main battery bank This wire must be fused at 3 amps with the fuse holder installed as close to the battery as possible note that the fuse should be outside any battery compartment where battery gase...

Страница 7: ...Batt 2 will display the voltage on the second battery and the PGM Batt 2 LED will be lit Pressing the Status button will display the charge status as a percentage from 0 to 100 This will initially be...

Страница 8: ...1 and Battery 2 must share a common negative It is not possible to install SmartGauge on two isolated battery systems or on two battery systems with a common positive 4 Keep the wires running from th...

Страница 9: ...will flash 4 times to signify the data has been written to computer memory The current battery voltage will then be displayed This completes the installation and initial start up After SmartGauge has...

Страница 10: ...need to reset any other functions SmartGauge will remember all settings If necessary refer to the flow chart headed Re power up following power failure at the end of this manual for details of the ex...

Страница 11: ...play is currently set to Volts They are not displayed if the display is set to Status They are also not shown if the display has gone into sleep mode But the resulting E 0x error will remain displayed...

Страница 12: ...uccessfully selected and will be written to the SmartGauge memory The Set Up Menu will then move on to the next menu item At any time when moving onto the next menu item the currently selected option...

Страница 13: ...te held in a glass mat but with additional chemicals in the battery They require lower charge voltages and the off load terminal voltages will be similar to gel cells Only this type requires SmartGaug...

Страница 14: ...match the actual charge status of the batteries being monitored There are 4 simple ways in which this can be corrected 4 Switch on a charging device and wait until you know the batteries are fully ch...

Страница 15: ...ation voltage Pressing the SET button will write the value to memory On entering this section of the set up menu the display will show PA x PA signifying Primary Alarm x displaying either O U S or t O...

Страница 16: ...atus rises back up to the same activation level but then once this happens a timer is started which counts down from the set time period and when it reaches zero the alarm is deactivated The main reas...

Страница 17: ...now set Note that this value shares the same memory as that used for the normal low status alarm So changing one will change the other The display will now show tx xx indicating the time in hours and...

Страница 18: ...status display will not show however the Alarm LED on the front panel will still light up Pressing either button will show what type of alarm has activated in case you forget which type you set And in...

Страница 19: ...sleep mode The third display mode is dt U meaning display type Voltage where the display will go into sleep mode after 2 minutes as usual below a certain voltage but will always remain on above a cer...

Страница 20: ...her functions of SmartGauge remain identical If Loc1 is set then any future attempts to enter the set up menu will be completely ignored In order to unlock SmartGauge it will be necessary to attempt t...

Страница 21: ...s for each battery type If this limit is exceeded then SmartGauge will generate an E02 error This error will alert the user to the problem Be aware that if this error code occurs it is an indication o...

Страница 22: ...o factory defaults The alarm output consists of 3 terminals labelled COM Common NC Normally Closed and NO Normally Open COM is connected internally via a relay to the NC terminal and disconnected from...

Страница 23: ...rm of external damage to the case such as drilled holes excluding the 4 pre drilled mounting holes etc 3 Use of the equipment in any manner not described in this owner s manual 4 Attempted modificatio...

Страница 24: ...Merlin Power Systems version 2 0 2 SmartGauge Installation and User Guide Page 24...

Страница 25: ...Merlin Power Systems version 2 0 2 SmartGauge Installation and User Guide Page 25...

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