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Merlin Power Systems 

 

version: 2.0.2 

SmartGauge Installation and User Guide 

 

Page 11 

 

 

 

 
 

 

 

 
If the battery voltage goes outside the measurement range (9 to 17 volts for 12 volt systems, 18 to 
34  volts  for  24  volt  systems),  the  volts  display  will  show  “HI”  or  “LO”  while  the  voltage  remains 
outside the range.  An “E 04” error will also be displayed and will remain displayed, to alert the user 
to  a  problem,  until  any  button  is  pressed.  If  the  battery  voltage  remains  below  the  low  voltage 
warning  for  the  set  battery  type  an  “E  02”  error  will  be  displayed.  If  the  battery  voltage  remains 
above the high voltage warning for the set battery type an “E 03” error will be displayed.  

 

These high and low voltage warnings should be responded to immediately as battery damage may 
occur or other dangerous conditions may arise such as the production of explosive gasses. If power 
is lost an “E 01” error will be displayed. 

 

“HI” and “LO” error displays are only  shown if the  display  is currently set to “Volts”. They are not 
displayed if the display is set to “Status”. They are also not shown if the display has gone into sleep 
mode.  But  the  resulting  “E  0x”  error 

will

  remain  displayed.  In  fact, 

all

  error  codes  are  displayed 

regardless of sleep mode.

 

 
 
 
 
 
 
 
 
 
 

4.0 Basic Monitor Use

 

 

Pressing the VOLTS button will display volts on 
the primary auxiliary battery bank. Pressing the 
STATUS  button  will  display  charge  status  of 
that  same  bank.  Pressing  the  BATT  2  button 
will  show  the  voltage  on  the  secondary  or 
engine start battery bank and the PGM/Batt 2 
LED will light up to indicate the engine battery 
voltage  is  currently  being displayed.  To  return 
to the primary bank, press VOLTS or STATUS. 
 
If  the  SmartGauge  unit  is  left  alone  for  2 
minutes,  it  will  go  into  sleep  mode.  This  is  a 
power  saving  feature.  SmartGauge  will 
continue  to  operate,  calculating  the  charge 
status  and  monitoring  for  error  conditions, 
alarms  etc.  Pressing  any  button  will  bring 
SmartGauge out of sleep mode and the display 
will  operate  for  a  further  2  minutes.  Sleep 
mode may be defeated if required (refer to the 
“Set  up  Menu  -  Display  Modes”),  later  in  this 
user guide. 
  

 

Содержание SmartGauge

Страница 1: ...martGauge Installation and User Guide Page 1 SmartGauge Installation and User Guide Merlin Power Systems Unit 4 Cabot Business Village Holyrood Close Poole Dorset BH17 7BA T 44 0 1202 697979 F 44 0 12...

Страница 2: ...support can be obtained from your local dealer or Merlin Power Systems directly Europe Tel 44 0 1202 697979 North America Tel 1 631 594 5102 CONTENTS OF THIS GUIDE 1 0 Introduction Page 2 1 1 Main Sma...

Страница 3: ...will run out of synchronisation as there are very low or no amps flowing through the shunt Self discharge of the batteries cannot be accounted for so simply by just not using your electrical system an...

Страница 4: ...les James Hortop Managing Director Merlin Power Systems UK Date 25th January 2013 CAUTIONS AND WARNINGS CAUTION Statements within this user guide identified with the word CAUTION relate to practices t...

Страница 5: ...ion of this user guide in order to fully understand the correct method of installation and full range of user functions Failure to do so may result in permanent damage to the SmartGauge and or other e...

Страница 6: ...e main battery bank This wire must be fused at 3 amps with the fuse holder installed as close to the battery as possible note that the fuse should be outside any battery compartment where battery gase...

Страница 7: ...Batt 2 will display the voltage on the second battery and the PGM Batt 2 LED will be lit Pressing the Status button will display the charge status as a percentage from 0 to 100 This will initially be...

Страница 8: ...1 and Battery 2 must share a common negative It is not possible to install SmartGauge on two isolated battery systems or on two battery systems with a common positive 4 Keep the wires running from th...

Страница 9: ...will flash 4 times to signify the data has been written to computer memory The current battery voltage will then be displayed This completes the installation and initial start up After SmartGauge has...

Страница 10: ...need to reset any other functions SmartGauge will remember all settings If necessary refer to the flow chart headed Re power up following power failure at the end of this manual for details of the ex...

Страница 11: ...play is currently set to Volts They are not displayed if the display is set to Status They are also not shown if the display has gone into sleep mode But the resulting E 0x error will remain displayed...

Страница 12: ...uccessfully selected and will be written to the SmartGauge memory The Set Up Menu will then move on to the next menu item At any time when moving onto the next menu item the currently selected option...

Страница 13: ...te held in a glass mat but with additional chemicals in the battery They require lower charge voltages and the off load terminal voltages will be similar to gel cells Only this type requires SmartGaug...

Страница 14: ...match the actual charge status of the batteries being monitored There are 4 simple ways in which this can be corrected 4 Switch on a charging device and wait until you know the batteries are fully ch...

Страница 15: ...ation voltage Pressing the SET button will write the value to memory On entering this section of the set up menu the display will show PA x PA signifying Primary Alarm x displaying either O U S or t O...

Страница 16: ...atus rises back up to the same activation level but then once this happens a timer is started which counts down from the set time period and when it reaches zero the alarm is deactivated The main reas...

Страница 17: ...now set Note that this value shares the same memory as that used for the normal low status alarm So changing one will change the other The display will now show tx xx indicating the time in hours and...

Страница 18: ...status display will not show however the Alarm LED on the front panel will still light up Pressing either button will show what type of alarm has activated in case you forget which type you set And in...

Страница 19: ...sleep mode The third display mode is dt U meaning display type Voltage where the display will go into sleep mode after 2 minutes as usual below a certain voltage but will always remain on above a cer...

Страница 20: ...her functions of SmartGauge remain identical If Loc1 is set then any future attempts to enter the set up menu will be completely ignored In order to unlock SmartGauge it will be necessary to attempt t...

Страница 21: ...s for each battery type If this limit is exceeded then SmartGauge will generate an E02 error This error will alert the user to the problem Be aware that if this error code occurs it is an indication o...

Страница 22: ...o factory defaults The alarm output consists of 3 terminals labelled COM Common NC Normally Closed and NO Normally Open COM is connected internally via a relay to the NC terminal and disconnected from...

Страница 23: ...rm of external damage to the case such as drilled holes excluding the 4 pre drilled mounting holes etc 3 Use of the equipment in any manner not described in this owner s manual 4 Attempted modificatio...

Страница 24: ...Merlin Power Systems version 2 0 2 SmartGauge Installation and User Guide Page 24...

Страница 25: ...Merlin Power Systems version 2 0 2 SmartGauge Installation and User Guide Page 25...

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