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mcr ZIPP

 fire protection shut-off valve 

MERCOR SA – 

The company reserves the right to modify and change the document. Version 20.10.20.5

 

13/14 

 

8. MAINTENANCE AND SERVICE _____________________________________  

Mercor SA devices should undergo periodical technical inspections and maintenance actions, no less frequent than 
12  months  during  the  entire  operation  period,  that  is  during  the  warranty  period  and  after  it.  Inspections  and 
maintenance  should  be  carried  out  by  the  manufacturer  or  by  companies  that  have  authorisation  for  servicing  of 
MERCOR SA devices. 
The  obligation  to  carry  our  regular  service  inspections  of  fire  protection  devices  results  from  the  Art.  3(3)  of  the 
Regulation by the Minister of Internal Affairs and Administration of 7 June 2010 on fire protection of buildings, other 
civil structures and areas (Journal of Laws 2010 No. 109, item 719). 
It is recommended to execute, between inspections, the following: 

 

Inspections of the condition of electrical conditions, taking the mechanical damage particularly into account. 

 

Inspections of the condition of the supply voltage for the devices, which allowed the following tolerances: 

 

24V±10% for electric actuators 

 

24V±2% for electromagnetic release mechanism 

 

230V ±10% for electric actuators 

 

230V±2% for electromagnetic release mechanism 

 

Inspections of the condition of the devices' body, taking the mechanical damage particularly into account. 

 

Checking whether there are no obstacles which could influence correct operation of the devices. 

To enable the performance of actions included in the range of service inspections, as well as service and warranty 
actions  such  as  visual  inspections  or  repairs  it  is  mandatory  that  the  user  provides  the  physical  access  to  the 
devices,  e.g.  by  disassembly  of  the  thermal  insulation,  disassembly  of  suspended  ceilings,  disassembly  of  other 
systems if they prevent free access to the device etc. 
In the case of devices installed in ducts, it is recommended to carry out the revisions, e.g. mcr KRW type. 
If devices are installed on the roof, ensure the possibility to enter the roof (ladder or lift). 
 
In the matters related with technical inspections, maintenance and the device service, contact the representatives 
of the Service Department of Mercor [email protected], tel. 058/ 341 42 45 internal. 170 or fax 058/ 341 39 
85 from 8 AM to 8 PM (Mon - Fri). 

 

9. WARRANTY CONDITIONS  _________________________________________  

1. 

“MERCOR” SA grants 12 months of warranty for the equipment quality from the date of purchase, unless the 
sales contract states otherwise. 

2. 

Submit  each  warranty  claim  to  “MERCOR”  SA  in  7  days  from  the  date  of  discovery  of  a  warranty  eligible 
defect 

3. 

Submit  warranty  claims  by  calling  at:  tel.  +48  58  341  42  45,  by  fax:  +48  58  341  39  85,  by  e-mail: 
[email protected]  or  by  traditional  mail:  “MERCOR”  SA,  ul.  Grzegorza  z  Sanoka  2,  80-408 
Gdańsk, Poland. 

4. 

If  physical  defects  of  equipment  are  found  during  the  warranty  period,  “MERCOR”  SA  warrants  and 
represents to remove them in shortest possible time from serving the written warranty claim with the proof of 
purchase or sales contract, subject to Item 10. 

5. 

“MERCOR”  SA  has  the  right  to  extend  the  time  of  repair  if  the  defect  removal  is  complicated  or  requires 
purchase of custom components or spare parts. 

6. 

The warranty liability only covers all defects arising from causes present in the equipment at the date of sale. 

7. 

Defects  caused  by  improper  operation  or  otherwise  as  listed  in  Item  10  herein,  the  buyer  /  warranty 
beneficiary will be charged with the costs of their removal. 

8. 

Condition  for  rectifying  defects  is  that  the  applicant  makes  the  site/localisation  where  devices  are  installed 
available, in particular, ensuring: the lift in the case of devices mounted at a height above 3m, free access to 
the  rooms  where  the  devices  were  installed  and  necessary  revisions,  dismantling  thermal  insulation, 
disassembling  suspended  ceilings,  disassembling  other  installations,  if  they  prevent  free  access  to  the 
device. 

9. 

If the device can not be repaired at the place of its installation, "MERCOR" SA reserves the necessity of its 
disassembly, possible delivery to the address indicated by "MERCOR" SA and re-assembly. The cost of this 
operation lies with the buyer / holder of the guarantee. 

10.  The warranty does not cover: 

 

Any  damage or failure of the equipment caused by  improper operation, tampering, failure to conduct 
periodic  technical  inspection  and/or  maintenance  established  in  the  Operating  and  Maintenance 
Manual, section “SERVICING AND MAINTENANCE”. 

 

Any damage beyond reasonable control of “MERCOR” SA, and specifically: caused by force majeure, 
such  as  torrential  rainfall,  flooding,  hurricanes,  inundation,  lightning  strike,  power  grid  overvoltage, 
explosion,  hail,  collision  with  aircraft,  fire,  avalanche,  landslide  and  indirect  damage  due  to  those 
causes.  Torrential  rainfall  is  understood as  any  rainfall  with  the  effectiveness  factor  of  4  or  higher  in 
accordance with the definition of the Polish Institute of Meteorology and Water Management - National 

Содержание mcr ZIPP

Страница 1: ...Grzegorza z Sanoka 2 80 408 Gdańsk tel 0 58 341 42 45 tel fax 0 58 341 39 85 OPERATION AND MAINTENANCE MANUAL Fire protection shut off valve mcr ZIPP Version 20 10 20 5 FIRE VENTILATION SYSTEMS DEPARTMENT ...

Страница 2: ...EVICE INTENDED USE 3 4 DEVICE DESIGN AND PRINCIPLE OF OPERATION 4 5 DEVICE LABELLING 5 6 DEVICE INSTALLATION 6 6 1 INSPECTION BEFORE THE INSTALLATION 6 6 2 FIXING HOLE 7 6 3 EMBEDDING 7 6 4 ELECTRICAL CONNECTIONS 10 7 TRANSPORT AND STORAGE CONDITIONS 11 8 MAINTENANCE AND SERVICE 11 9 WARRANTY CONDITIONS 11 Labelling used in the operation and maintenance manual Option available Option unavailable ...

Страница 3: ...nsfer valve installation without ventilation ducts The valve may not work in systems exposed to dust except for when they are included in a special individually developed programme of service and technical inspections Fire resistance ____________________________________________________________________ The mcr ZIPP type fire protection shut off valve has the following fire resistance EI120S for duc...

Страница 4: ...of the thermal release The design of the drive system allows regulation of performance during the time of normal valve operation setting the gap between the mechanism body and the mushroom The regulation takes place by rotating the mushroom along the valve axis The flow is increased by rotating the mushroom in the counter clockwise direction and decreased by rotating it in the clockwise direction ...

Страница 5: ...60 158 128 207 200 198 156 254 Main dimensions of the mcr ZIPP fire protection shut off valve 5 DEVICE LABELLING _______________________________________________ mcr ZIPP DIA mm RST A NOTE As a default the valve release temperature equals 72 C In case another temperature value it has to be specified in the order after prior confirmation of the temperature value with the Sales Department Additional ...

Страница 6: ...f valve may also be installed in partitions with lower fire resistance class In case of such an installation valves have fire protection equal to the fire protection of the partition maintaining the smoke tightness criteria 6 1 INSPECTION BEFORE THE INSTALLATION ___________________________________ Each valve is inspected before packaging and transporting by the manufacturer After unpacking at the ...

Страница 7: ...a the current impulse plug all electric wires into the terminal block in accordance with point 6 5 and without enabling the electromagnet power supply Connect the plate with the electromagnet rotate the valve so that the mushroom is on top simultaneously release the locking sheet and press the valve nozzle at its circumference fig 4a push the fuse element onto the catches fig 2 6 2 FIXING HOLE____...

Страница 8: ...LL____________________________________ In the fixing hole place the connection stub pipe with bent expansion sheets so that the stub pipe axis is lined up with the hole axis The gap between the stub pipe and the wall should be tightly filled with mortar polyurethane foam EI 120 or gypsum fig 9a In case of installation through the wall to the duct concurrently set the connection stub pipe and the e...

Страница 9: ...on stub pipe If it s possible to access the space between the nozzle and the stub pipe wall it should be packed with mineral wool fig 10 Figure 10 Sample installation of the mcr ZIPP valve in a plasterboard wall 1 Connection stub pipe 2 e g gypsum plaster or mortar 3 Plasterboard wall 4 Extension stub pipe 5 Mineral wool with density of at least 80 kg m3 6 Screw for fixing to plasterboard 7 constr...

Страница 10: ...lation for the mcr ZIPP valve in the ceiling NOTE During the installation of a mcr ZIPP pay particular attention so that the thermal release fuse element do not get damaged do not expose it to high temperature fire welders soldering irons that cause its activation it is a single use element and is not subject to warranty replacement 1 Connection stub pipe 2 e g gypsum plaster or mortar 3 Concrete ...

Страница 11: ...inal setting of the valve in the connection stub pipe connect the electrical lines for this system if there are any components that require such connection Below you can see a connection method and the main data of the electrical components RST EK 24V WK1 RST EK 230V WK1 Figure 11 Connection of electrical components in a fire protection shut off valve mcr ZIPP 8 Thermal release 16 Electromagnetic ...

Страница 12: ...formed by a person with confirmed electrical qualifications in accordance with applicable regulations Any valve inspection work should be performed only after disconnecting the device from the power supply 7 TRANSPORT AND STORAGE CONDITIONS________________________ The valves are packed in cardboard boxes Valves collective packages are protected against damage with foil or other covering material T...

Страница 13: ...________ 1 MERCOR SA grants 12 months of warranty for the equipment quality from the date of purchase unless the sales contract states otherwise 2 Submit each warranty claim to MERCOR SA in 7 days from the date of discovery of a warranty eligible defect 3 Submit warranty claims by calling at tel 48 58 341 42 45 by fax 48 58 341 39 85 by e mail reklamacje mercor com pl or by traditional mail MERCOR...

Страница 14: ...of workmanship and or material Damage caused by improper transport handling unloading and or storage of the equipment Damage caused by installation of the equipment in violation of this Operating and Maintenance Manual and or good construction practice The equipment and or parts thereof with removed or damaged nameplate rating plate and or warranty seals 11 The buyer warranty rights holder is requ...

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