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Page 11

4.6.1 Power Supply

The 3100 Pressure Transmitter requires an 11.9 – 45 VDC power 
supply. A 250 ~ 550Ω (24 VDC) loop resistance is recommended 
for HART

®

communication. Loop resistance is the sum of the 

resistance in the loop.

Max. Loop Resistance [Ω] = (E-11.9) [vdc] / 0.022 [mA]

4.7 Wiring

4.7.1 Wiring Caution

1.

Install the signal cables away from potential sources of 
electrical noise such as transformers, electrical motors, etc.

2.

Before wiring, remove electrical conduit cap.

3. 

All screwed connections on the housing must be sealed with 
waterproof sealant. We recommend use of silicone based 
sealants to minimize post-hardening.

4.

Avoid running DC signal and AC power cables in the same 
ducts/cable conduits to avoid signal noise issues.

5.

All explosion-proof transmitters must meet the wiring & 
installation requirements specified within the applicable 
electrical codes.

4.7.2 Selecting the Wiring Materials

1.

Use 600V shielded PVC wire or standard wire 
of the same class. (To ensure proper communication use 24
AWG or larger wire, and do not exceed 5000 feet)

2. 

Use shielded wire in areas with electrical noise.

3. 

In areas with high or low ambient temperatures, use wire or 
cable that is rated for the extreme temperatures. 

4.

If the wire or cable is going to be used in oil, solvent, toxic 
gas or liquid, make sure it is rated accordingly.

5.

Process wire or cable must not be soldered to the terminal 
lug. Spade connectors are recommended to connect the 
process wires to the transmitter.

4.7.3 Connecting External Wires to Transmitter Terminal Box

1.

Open the cover indicated "FIELD TERMINAL". Do not open
the cover if the transmitter is located in an explosion-proof 
area and powered. Connect the power supply to the 
terminal indicated "+PWR"(left terminal) and "-" in the 
central terminal. Do not connect "+" power supply to "+" 
terminal "TEST". It will damage the test diode. 

2.

Seal and close the conduit connection to prevent humidity 
and explosion-proof atmosphere from entering the housing.

3.

Transmitter power is supplied by signal wire. Do not install 
near high voltage wires or high voltage equipment. 

4.

Close the transmitter cover. To meet the explosion-proof 
ratings make sure the covers are fully engaged. 
NOTE: Do not power the transmitter with high voltage (AC).
It can damage the transmitter.

5.

You must connect a 250~550 Ohm Resistor in Current 
Loop (between Power Supply and Transmitter) for HART

®

Communication. See Figure 4-2. 

4.7.4 Wiring

Warning

Explosion can result in death or serious injury:

• Do not remove the transmitter covers in an 
explosion-proof environment when the circuit is
powered.
• Both transmitter covers must be fully engaged to
meet explosion-proof requirements

A.

Loop Configuration

Mercoid

®

3100 Pressure Transmitters use a two-wire 

system for power, 4~20mA analog signal transmission and 
HART

®

digital transmission.            

A DC Power Supply is required for the transmitter loop. The 
transmitter and power supply should be connected as 
shown below.

COMM

TEST

COMM

TEST

 

Figure 4-2 Wiring the 3100 Pressure Transmitter

Figure 4-3 Picture of Transmitter Wiring Terminal

COMM

TEST

COMM

TEST

P-3100:TEMPLATE  3/1/10  11:28 AM  Page 12

Содержание 3100

Страница 1: ...one 219 879 8000 www dwyer inst com P O BOX 373 MICHIGAN CITY INDIANA 46361 U S A Fax 219 872 9057 e mail info dwyer inst com Specifications Installation and Operating Instructions Series 3100 Explosion Proof Differential Pressure Transmitter ...

Страница 2: ... of Alarm and Security Jumper Procedures 3 7 Configuration of Zero and Span Procedure 3 8 Commissioning on the Bench with HHT Chapter 4 Installation 4 1 Overview 4 2 Safety Messages 4 3 Warning 4 4 Commissioning on the Bench with Hand Held Terminal 4 5 General Considerations 4 6 Electrical Considerations 4 7 Wiring 4 8 Mechanical Considerations 4 9 Environmental Considerations Chapter 5 On line Op...

Страница 3: ...oint 1 1 Using This Manual The operating manual provides information on installing operating and maintaining the Mercoid Model 3100 Smart Pressure Transmitter The Chapters are organized as follows Chapter 2 Handling Cautions Chapter 2 provides instructions on commissioning and operating the Model 3100 Smart Pressure Transmitters Informations on software functions configuration parameters and on li...

Страница 4: ...PC Configurator The transmitter s various variables in host are able to be changed configured and calibrated by users The HART Communication between DC power supply and transmitter requires a 250 550 Ohm resistance 1 3 Software Compatibility The Mercoid Smart Pressure Transmitter s software is implemented at the factory The following functions can be configured using a HHT Hart Communicator Suppor...

Страница 5: ...d vibration are minimal Where the area classification does not exceed the explosion proof rating Where maintenance is easy Where the transmitter can be handled easily Be cautious of process connections leaking 24 VDC Power Supply is 11 9 Vdc 45 Vdc For HART communication resistance on transmitter terminal loop should be between 250 550 Ohms When mounting the transmitter an appropriate bracket shou...

Страница 6: ...Sensor Zero Trim apply a pressure for zero in advance Sensor Zero Trim the sensor when the pressure is sufficiently stabilized after approximately 10 seconds 3 There are two ways to pressure zero One way is to apply zero differential pressure making pressure the same on both the high and low side The other is to close High and Low side of a 3 valve manifold and open the equalizing valve 4 Sensor Z...

Страница 7: ...stomer use metal conduit wiring or twisted pair shield cable for signal wiring to conform with EMC regulation when installing the Mercoid 3100 transmitters Chapter 3 Transmitter Functions 3 1 Overview This Chapter contains information on operating the Model 3100 Tasks that should be performed on the bench prior to installation are explained in this chapter 3 2 Safety Message Procedures and instruc...

Страница 8: ...ers are protected 2 Physically removing Zero and Span Magnetic Buttons you are unable to regulate zero and span locally 3 5 1 Security Jumper EEPROM Write Protect Prevents the transmitter s configured parameters from being changed 3 5 2 Zero and Span Buttons By removing the Magnetic Buttons you can t configure the transmitter using the Zero and Span locally 3 6 Configuration of Alarm and Security ...

Страница 9: ...select 3810 Select increasing rate 1000 Increase 3 times Select increasing rate 100 Increase 8 times Select increasing rate as 10 Increase 1 time C To select the increase decrease steps SelInc message will be displayed on the bottom of the LCD Select parameter and press the Zero button The decimal value will be changed when the Zero button is pressed After set press the span button to execute the ...

Страница 10: ... button until the Decimal Place message appears the decimal place will appear on the second line of the LCD as follows 7 The first line on the LCD will display 0 0 8 The Decimal Place can be changed by pressing the Zero button Save the setting by pressing the Span button after the decimal place has been selected 9 The set value will display the PV value and Engineering value 10 The LCD will displa...

Страница 11: ...an be commissioned before and after installation Commissioning is easier if the transmitter is configured on a bench with an HHT before installation 4 5 General Considerations The transmitter can be mounted near the process to minimize piping Keep in mind that easy access is required for personnel field calibration and installation Install the transmitter in an area with minimal vibration shock an...

Страница 12: ...t the process wires to the transmitter 4 7 3 Connecting External Wires to Transmitter Terminal Box 1 Open the cover indicated FIELD TERMINAL Do not open the cover if the transmitter is located in an explosion proof area and powered Connect the power supply to the terminal indicated PWR left terminal and in the central terminal Do not connect power supply to terminal TEST It will damage the test di...

Страница 13: ...e below 10 ohms Note In case of Built in Lightening Protector Grounding should satisfy Special KS requirements grounding resistance 10 ohm or less b There are ground terminals on the inside and outside of the transmitter Either of these terminals may be used c Use 600V insulated PVC wire for grounding 4 7 6 Power Supply Voltage and Load Resistance When configuring the loop make sure that the exter...

Страница 14: ...n in Hazardous Location The transmitter is designed with an explosion proof housing Installation environment must not exceed the explosion proof rating Chapter 5 On Line Operation 5 1 Overview This chapter describes how to configure the 3100 Smart Pressure Transmitter The transmitter can be configured in On Line or Off Line mode In On Line Mode a compatible HHT or PC configuration device must be u...

Страница 15: ...bic feet hectoliters 5 5 3 4 20mA Configuration Set the Zero and Span for the 4 20mA analog output 5 6 Detailed Setup 5 6 1 Set Fail Mode When the sensor or microprocessor is not operating properly the transmitter will output 3 75mA or 21 75mA based on the Fail Mode setting 5 6 2 Set Dampening Time The Dampening Seconds value changes the response time of the transmitter to smooth out variations ca...

Страница 16: ...im when first commissioning the transmitter on site There are three ways to trim the sensor Sensor zero trim full trim and zero adjustment Sensor zero trim is a one point adjustment typically used to compensate for the mounting position Two point trim is a full sensor trim in which two accurate pressures are applied equal to or greater than the range values and the output is linear You should alwa...

Страница 17: ...for a 250 550 ohms resistance between the power supply and HHT Check for adequate voltage to the transmitter the transmitter requires 11 9 45 Vdc Check for intermittent shorts open circuits and multiple grounds Connect HHT and enter the transmitter test mode to isolate a sensor failure Check for dirty or defective terminals interconnecting pins or receptacles Check the output voltage of the power ...

Страница 18: ...nics module and the other contains all wiring terminals and communication terminal 6 4 2 2 Fail Mode Jumper Switch and EEPROM Write Fail mode jumper switch and EEPROM Write is located behind the front cover Figure 6 2 Structure of Housing Figure 6 3 Structure of Electronics Module Page 17 Figure 6 1 Test Terminals ...

Страница 19: ...lue is over limit 10 Zero Trim done Setting Limit error when executing Zero button function Setting Limit error when executing Span button function Zero button function done Span button function done Zero Adjustment done Configuration completed using buttons Limit error when executing other setting function Over Values for LCD Sensor Code Error Flash Setting Data Reset Flash Setting Data Reset Pro...

Страница 20: ...010 Dwyer Instruments Inc Printed in U S A 3 10 FR RA 443807 00 DWYER INSTRUMENTS INC Phone 219 879 8000 www dwyer inst com P O BOX 373 MICHIGAN CITY INDIANA 46361 U S A Fax 219 872 9057 e mail info dwyer inst com ...

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