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15

Operation

Having connected the M8 connector to the bar, power up the 24V supply and check 
for a blue constant LED on the bar. This indicates that the bar is running correctly with 
a good ion output.

Caution 

Always turn off the 24V supply before connecting or disconnecting the M8 connector. 
Failure to do so could result in stored charges giving a small electric shock.

Maintenance

Ionisers require periodic cleaning. During normal operation, dirt will build-up on 
the emitter pins and upon the body of the ioniser. This will cause a reduction in 
performance.  
 

Typically, weekly cleaning is sufficient. However, equipment used in some heavy 

contamination areas, such as gravure printing or where plastic fumes are present, may 
require daily cleaning. Equally, in a Class 100 area, cleaning may only be required on 
a monthly basis. The performance monitoring of the 971IPS-15, will alert the operator 
to the need to clean the equipment before performance drops to an unacceptable 
level. 

Before cleaning, ensure that the equipment is switched off.

 

To maintain good performance, regular cleaning of all ionising bars is required. The 
open design of the 971 emitter head allows for easy and effective cleaning with a 
brush, making removal unnecessary. A dry toothbrush is ideal.

NOTE: 

The emitter pins on 971IPS bars should not be removed for cleaning. 

Содержание Hyperion 971IPS-15

Страница 1: ...1 Hyperion 971IPS 15 Long Range DC Bar Operating Manual Hyperion 971IPS 15 Long Range DC Bar 15kV v1 50 ...

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Страница 3: ...it www meech com Meech Static Eliminators Ltd 26 10 2017 Contents Introduction 3 Unpacking and Inspection 4 Contents 4 Standard Equipment 4 Optional Equipment 4 Features of Hyperion 971IPS 15 5 Installation 10 Operation 15 Maintenance 15 Fault Finding 17 Troubleshooting 19 Repairs and Warranty 20 CE Approval 20 UL Approval 20 Health and Safety 21 Technical Characteristics 21 Technical Drawing 22 ...

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Страница 5: ...e exceptional static control The local LED indicators show the operational status of the bar and advises when the bar requires cleaning Demanding installations can take advantage of the adjustable output of the 971IPS 15 Using the optional Hyperion BarMaster remote programmer the frequency and balance can be optimised to suit the application Additionally the lon Current alarm setting can be change...

Страница 6: ...age is evident do not destroy the carton or packing material and immediately notify the carrier of a possible damage claim Shipping claims must be made by the consignee to the delivering carrier Contents Standard Equipment 971IPS 15 Bar Mounting Kit Optional Equipment Power Cable 4 Pin M8 straight or 90º elbow Available in 2 3 5 and 10M lengths 24VDC Supply IEC cable BarMaster remote programmer Al...

Страница 7: ...S 15 is powered by 24VDC via a 4 pin M8 Connector Overall look The profile of the Hyperion 971IPS 15 bar is rounded with minimal dirt traps making it useful for cleanroom applications The bar has good rigidity allowing it to span wide widths Mounting is by M4x20 T bolts in a slot at the rear of the bar ...

Страница 8: ...d before being powered up Emitter Assembly The emitter assembly is a one piece moulding with a 1mm diameter sharp titanium emitter pin The use of titanium pins has a long history at Meech Extremely hard wearing the pins last for many years The emitter features castellation that protects the operator from the point of the emitter The castellation also allows very easy cleaning of the pin using a br...

Страница 9: ...long range performance of the Hyperion 971IPS 15 is excellent some installations can require the use of air assistance to get full control of the static This can either be by increased speeds of decay and or by increased ionisation range Air outlets either side of the emitter pin ensure that the integrated air boost is extremely efficient Each 971IPS 15 bar is supplied with a 6mm push fit air fitt...

Страница 10: ... By default Bar OK 24V Bar needs cleaning or fault detected 0V If required the signal can be inverted to give OK 0V Cleaning Required 24V using a Barmaster Remote Programmer Frequency Indicator A red green LED flashes in time with the HT outputs giving a visual indication of the bar s setup Remote Signal In the case of the Cleaning Alert LED activating the Clean Pin Alert signal will activate This...

Страница 11: ...terval between cleaning the 971IPS 15 bar features a divider to increase the surface tracking distance between the two rows of high voltage pins It is important to clean this area during cleaning operations T Slot The bar is mounted using the T Slot at the rear of the bar M4 T bolts supplied with the bar maybe positioned to suit convenient mounting points ...

Страница 12: ...flexibility of mounting points Integrated air boost Increased performance for demanding applications Installation Mechanical Installation The 971IPS 15 is a medium to long range bar Dependent on the application the bar will be mounted between 150mm and 900mm from the target surface The bar should be mounted securely using all the M4 T bolts provided with the bar Correct positioning of the bar is v...

Страница 13: ...tion for your installation When installed at short range over a web or sheet the bars must be positioned away from surfaces and rollers as shown in the following diagrams Your Meech distributor will be able to assist with questions regarding positioning of your equipment ...

Страница 14: ...eech recommend that for certainty the bar is grounded using this post in addition to using a grounded 24V DC supply 971IPS 220V AC 24V DC 0V Power Supply Grounded 0V Grounding using ground post Connection to the 971IPS 15 is via an industrial M8 4 Pin connector With the following pin outs 2 4 1 3 Male connector on Bar 4 2 3 1 Female connector on Cable Pin Colour Function Specification 1 Brown 24V ...

Страница 15: ...onsibility to check that the 24V power supply they will be using is grounded If it is NOT grounded they must check that grounding it via the ground post on the 971IPS 15 bar will not affect any other systems running from that power source The 24V supply should be protected with a 1 Amp fuse Clean Pin Alert Remote Monitoring Remote monitoring of the need to clean the bar is provided by the output s...

Страница 16: ...V 0V OK Green LED 0V 0V Dirty Faulty Red LED 0V 0V Dirty Faulty Red LED 24V 0V External Relay Wiring 10kΩ Pull up 24VDC 0V Imax 20mA NO COM NC Relay Power Normally Open Output Matrix Normally Closed Output Matrix 24V Supply Power ON 24V Supply Power OFF 24V Supply Power ON 24V Supply Power OFF OK Green LED OFF OFF OK Green LED ON OFF Dirty Faulty Red LED ON OFF Dirty Faulty Red LED OFF OFF M8 Pin ...

Страница 17: ...lly weekly cleaning is sufficient However equipment used in some heavy contamination areas such as gravure printing or where plastic fumes are present may require daily cleaning Equally in a Class 100 area cleaning may only be required on a monthly basis The performance monitoring of the 971IPS 15 will alert the operator to the need to clean the equipment before performance drops to an unacceptabl...

Страница 18: ...longed use perhaps after several years the emitter pins may become worn and require replacement Bags of replacement pins are available from Meech and are supplied with a special insertion tool Important 1 When replacing the emitters only use the Meech Insertion Tool No other tools should be used 2 The emitters should only be tightened finger tight Over tightening the emitters will stress them unne...

Страница 19: ...d quickly when you first contact Meech 1 Connect to a BarMaster and turn on the equipment 2 A readout will appear on screen and we will require the following information a Bar Code Serial Number b Product Code i e A924A971 03520 bar length c Frequency d Balance e Feedback f Alarm g Ion Level h Alarm Line 3 Status of the Warning LED i e not lit strobing red flashing red solid red 4 Please provide a...

Страница 20: ...ion level with the BarMaster Strobing Red for 2 seconds indicates the BarMaster has been connected Flashing Red on and off indicates more cleaning required Solid Red indicates the ion level has dropped well below the alarm setting prompting a serious fault warning Check installation for metallic objects on the emitter pins Should the solid red LED persist connect your BarMaster and follow the Trou...

Страница 21: ...BarMaster will not show any change Adjustments to bar settings using BarMaster are not saved after disconnection Power off BarMaster before disconnecting and reconnecting it to a second bar BarMaster display only shows a flashing square Bar is faulty and a replacement required BarMaster has nothing in the display Check power supply Warning Do not reset the Ion Reference without cleaning the ionisi...

Страница 22: ...at it is well packed in a sturdy carton with shock absorbing material Include a note stating the nature of the problem as specifically as possible and also include instructions for returning the bar to you We will pay one way return shipping costs on any repairs covered under the warranty CE Approval An EC Declaration of Conformity for this product exists in respect of the Low Voltage Directive 72...

Страница 23: ...put Current Max 500mA Input Voltage 24V DC 21 27VDC Output Voltage 15kV Pulsed DC Electrical Connection 4 Pole M8 Clean Pin Output Signal 24V Output resistance 10kΩ Output Frequency Default Setting 1Hz Adjustable with BarMaster from 1Hz to 20Hz Output Balance Default Setting 60 40 Pos Neg Adjustable with BarMaster from 80 20 to 20 80 Pos Neg Air boost connection 6mm push fit Air consumption 5 cfm ...

Страница 24: ...ESS OTHERWISE SPECIFIED Machined Work Metric 0 1mm Unmachined Fabrications 1mm Angular 0 30 PROJECTION DIMENSIONS IN MM DO NOT SCALE TITLE DRAWING No REVISION SHEET Various 1 3 STATUS Production CRITICAL TO FUNCTION CTF DIMENSIONS AS MARKED SIGNED OFF 971 IPS Standard Lengths Length mm No of Studs 350 2 500 2 650 2 800 2 950 2 1100 3 1250 3 1400 3 1550 3 1850 4 2150 4 2450 4 2750 5 3050 5 3350 6 3...

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Страница 28: ...00 232 4210 Fax 1 330 564 2005 email info meech com Meech Shavotech 29 2 Kharadi Off Pune Nagar Road On Old Kharadi Mundhwa Road Pune 411014 Maharashtra India Tel 91 0 703 093 8211 91 0 741 000 4817 Fax 91 080 28395963 email india meech com Meech Elektrostatik SA Kaiserbaracke 166 B 4780 St Vith Belgium Tel 49 0 6555 3733 399 32 0 80 670 204 Fax 32 0 80 862 821 email mesa meech com Meech Internati...

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