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McGuire

• Division of Systems, LLC • W194 N11481 McCormick Drive • Germantown, WI 53022

800.624.8473 • fax: 262.255.5917 • www.

wbmcguire

.com • [email protected]

Stop-Tite

Vehicle Restraint

Printed in U.S.A.

Manual No. 4111-0015

Apr. 2020

A Division of Systems, LLC

Owner’s/User’s Manual

Содержание Stop-Tite AAL

Страница 1: ...ermantown WI 53022 800 624 8473 fax 262 255 5917 www wbmcguire com techservices loadingdocksystems com Stop Tite Vehicle Restraint Printed in U S A 2020 Systems LLC All Rights Reserved Manual No 4111...

Страница 2: ...ary Information 1 General Operational Precautions 1 Operational Precautions 2 Safety Decals 4 Placard 4 Owner s User s Responsibilities 6 Introduction General Information 8 Component Identification 9...

Страница 3: ...nstructions in the safety message panel The use of the word DANGER signifies the presence of an extreme hazard or unsafe practice which will most likely result in death or severe injury The use of the...

Страница 4: ...hands and feet clear of pinch points Avoid putting any part of your body near moving parts Chock restrain all transport vehicles Never remove the wheel chocks or release the restraining device until l...

Страница 5: ...use dock leveling device if transport vehicle is too high or too low Do not overload the dock leveling device Do not operate any equipment while under the influence of alcohol or drugs Do not leave e...

Страница 6: ...CHECKED BY DRAWING NO DATE BDK 4 14 2020 S Y S T E M S L o a d i n g D o c k E q u i p m e n t P O W E R A M P M C G U I R E D L M This print is the property of Systems LLC and represents a proprietar...

Страница 7: ...on 3 Inside light is GREEN AMBER and outside light is RED 4 Loading unloading may proceed with caution BY PASS RESET RETURN TO NORMAL OPERATION 1 When loading unloading is complete remove wheel chocks...

Страница 8: ...erations of restraining devices shall be made only with prior written approval from the original manufacturer These changes shall be in conformance with all applicable provisions of the MH30 3 standar...

Страница 9: ...facturers recommendations are the sole responsibility of the owner user 10 Manufacturer s recommended maintenance and inspection of all restraining devices shall be performed in conformance with the f...

Страница 10: ...urrent information on the Stop Tite vehicle restraint Figure 4 Due to ongoing product improvement some parts may have changed along with operation and troubleshooting methods This manual describes the...

Страница 11: ...2 1 4 0 S I N G P O W E R S T O P H O O K W E L D M E N T 9 4 1 3 0 1 2 3 1 4 1 L O W P O W E R S T O P H O O K W E L D M E N T 9 4 1 3 0 1 2 7 1 F I N A L B A S E W L D T 2 7 P S T O P 9 4 1 4 0 0 8...

Страница 12: ...t Stray sparks can ignite spills or leaks near the work area Always clean up the oil leaks and spills before proceeding with grinding or welding Always keep a fire extinguisher of the proper type near...

Страница 13: ...print is the property of Systems Inc and repre patent and other rights including exclusive rights of not convey any permission to reproduce print or ma granted only by written authorization signed by...

Страница 14: ...ANCES UNLESS OTHERWISE NOTED FRACTIONAL 1 32 DECIMAL 00 01 000 005 ANGULAR 1 DRAWN BY CHECKED BY DRAWING NO DATE BDK 1 22 2020 S Y S T E M S L o a d i n g D o c k E q u i p m e n t P O W E R A M P M C...

Страница 15: ...3 TOLERANCES UNLESS OTHERWISE NOTED FRACTIONAL 1 32 DECIMAL 00 01 000 005 MATERIAL DRAWN BY CHECKE DRAW BDK IMBED WELDMEN L o a d i n g D o DRIVEWA 2 1 2 1 1 4 4 4 27 1 1 2 1 1 2 16 2 1 2 1 1 4 3 1 8...

Страница 16: ...fillet welds Where possible cantilever bracket should also be welded to curb angle with 1 4 fillet weld Note Walls must be poured concrete 8 thick minimum to install with wedge anchors Concrete block...

Страница 17: ...re Operating wand by hanging in slot 4111 0015 Apr 2020 2020 Systems LLC Stop Tite Mechanical Operating Wand Bracket Mount Stop Tite operating wand bracket Figure 17 on the interior wall near the vehi...

Страница 18: ...routing of hydraulic and electrical lines from the Powerpack to the restraint are best placed through min 3 PVC hydraulic and 3 4 conduit electrical chase during pit construction Inside Building C Lo...

Страница 19: ...E 3 HOLE FOR SEE NOTE 3 BC RC 10 10 7 1 2 REF 3 13 15 4111 0015 Apr 2020 2020 Systems LLC Conduit flexible or rigid must be connected between the limit switch on the restraint and the Powerpack Wiring...

Страница 20: ...e dock equipment junction boxes Refer to the electrical diagrams supplied with the dock equipment Note When installing electrical controls in a temperature controlled environment the installer must de...

Страница 21: ...12v DC outside lights and wiring will cause the iDock Control System to enter a fault state and equipment will not function If 12v DC outside lights are already present and functioning they can be re...

Страница 22: ...restraint operations Suggested placement of placard is near control box attached to electrical conduit by using nylon cable tie If there is no control box present mount placard on wall to the immediat...

Страница 23: ...stand clear of platform lip when working in front of the dock leveler 1 Once all installation work is completed disconnect the external lifting device and lifting brackets 2 Remove latch shipping bol...

Страница 24: ...sing down on the hook weldment with the handle provided The restraint hook should lower fully until the latch is engaged 7 Transport vehicle can now depart Inside light RED Outside light GREEN OPERATI...

Страница 25: ...zone after one 1 attempt the hook will automatically return to the stored position and the iDock Control System will alert the operator that the restraint is no longer engaged with a Bypass Mode promp...

Страница 26: ...straint Engage Failure Bypass Mode prompt Red Amber Display Backlight Red Bypass Mode Green Amber Green Red on Dock Alert Red Reset Attempted Leveler in Use Red Amber Display Backlight Red Reset Attem...

Страница 27: ...and clearly state who is responsible for the lockout condition Refer to OSHA regulations 1910 146 Confined Space and 1910 147 Lockout Tagout Always post safety warnings and barricade the work area at...

Страница 28: ...sure that all the inside and outside signal lights work if equipped Weekly Maintenance Operate the vehicle restraint through the complete operating cycle to maintain lubrication of moving parts Inspec...

Страница 29: ...hydraulic fluids be used ULTRA VIS HVI 15 Aero Shell Fluid 4 or Fluid 41 Mobile Aero HFA Mil H5606A or Aero HF Texaco Aircraft Hydraulic Oil 15 or 5606 Exxon Univis J13 Castrol Brayco Micronic 756 The...

Страница 30: ...E Pressing the restraint RELEASE button when in BYPASS mode will return the leveler to NORMAL operating mode Special interlocking options are available upon request Call Systems LLC to discuss interlo...

Страница 31: ...ture is used it should allow the leveler to drop to the full below dock position without the contact between the lip and test fixture 6 Press the RELEASE button The vehicle restraint should NOT diseng...

Страница 32: ...gs and barricade the work area at dock level and ground level to prevent unauthorized use of the dock leveler before maintenance is complete A hard hat or other applicable head protection should alway...

Страница 33: ...acitor Insufficient voltage Check wire size to control box from facility Consult Tech Services for correct wire size Motor energizes and runs but restraint will not raise or lower Low hydraulic fluid...

Страница 34: ...o lower Lights don t change Faulty stored prox switch Check stored prox switch wiring and operation Note Stored prox switch has two lights on switch GREEN when metal is present on RED when no metal is...

Страница 35: ...3 2 4 3 9 5 6 7 10 11 12 Item Quantity Part Number Description 1 1 0941 0021 Spring Extension SS 2 1 0961 0614 Prox Switch RIG Sensor 3 2 2101 0032 Screw 1 4 20 x 0 38 Black Oxide 4 2 2101 0376 Screw...

Страница 36: ...39 33 42 4 28 4 3 5 5 5 5 5 5 6 5 5 5 5 5 DETAIL A BILL OF MATERIAL DESCRIPTION PART NO QTY ITEM BRACKET PSTOP M RELEASE BAR 0192 0161 REF 1 PSTOP DEBRIS GUARD ASSEMBLY 0195 0052 1 2 SPRING COMPRESSIO...

Страница 37: ...Steel 20 2 2101 0349 Retaining Ring External Zinc Plated 21 2 2101 0376 Screw RHMS Torx 4 40 x 7 8 22 3 2101 0377 Screw THMS Torx 10 24 x 2 00 23 2 3051 0388 Screw PHMS 6 32 UNC x 5 8 24 1 2753 0004...

Страница 38: ...FLAT HEAD CAP SCREW 2101 0228 2 20 10 32 UNF X 1 4 RHMS SLOTTED 2101 0232 2 21 0 50 DIA X 0 375 LG SCREW SHLDR 2101 0335 1 22 STAINLESS STEEL WASHER TAG HOLE 1 2 2101 0336 2 23 4 40 UNC X 0 875 LG PH...

Страница 39: ...373 Screw SHCS 5 16 18 X 1 3 8 24 2 2101 0375 Screw RHMS TORX 10 32 X 1 4 25 2 2101 0376 Screw RHMS TORX 4 40 X 7 8 26 3 2101 0377 Screw THMS TORX 10 24 X 2 00 27 2 2101 0388 Screw PHMS 6 32 UNC x 5 8...

Страница 40: ...WING NO DATE BDK 7 17 2017 S Y S T E M S I N C L o a d i n g D o c k E q u i p m e n t P O W E R A M P M C G U I R E D L M This print is the property of Systems Inc and represents a proprietary articl...

Страница 41: ...LDMENT 2 PROJECTION P O W E R A M P M C G U I R E D L M S Y S T E M S I N C L o a d i n g D o c k E q u i p m e n t This print is the property of Systems Inc and represents a proprietary article in wh...

Страница 42: ...d i n g This print is the property of Systems Inc a patent and other rights including exclusive not convey any permission to reproduce pr granted only by written authorization signed 11 10 3 8 7 5 1 2...

Страница 43: ...ion 1 9395 0414 Powerpack Complete Includes Valve Body and Cover 1 2 2101 0017 Screw 3 8 16 UNC x 1 Grade 2 Zinc Plated 2 2 2101 0140 Lock Washer 3 8 3 2 2401 0001 Grommet 1 3 8 OD x 3 4 ID 4 1 2751 0...

Страница 44: ...42 PARTS 4111 0015 Apr 2020 2020 Systems LLC This page intentionally left blank...

Страница 45: ...th 12v LED Lights 1 1 3051 0002 Light Housing Only Yellow Plastic 2 1 3051 0147 Red LED Lens Housing Circuit Assembly 12v 3 1 3051 0149 Green LED Lens Housing Circuit Assembly 12v 4 1 3051 0068 Mounti...

Страница 46: ...ON GREEN ONLY C A U T I O N P U L L I N O R O U T O N G R E E N O N L Y Germantown WI 53022 Item Part Number Description A 1751 0033 Outside Sign Pull In Out B 1751 0034 Outside Sign Pull In Out Mirr...

Страница 47: ...Box 309 Germantown WI 53022 Phone 800 643 5424 Fax 262 255 5917 www loadingdocksystems com MISCELLANEOUS Dock Leveler Information Model ___________________________________ Serial No __________________...

Страница 48: ...of maintenance Periodic lubrication adjustment and inspection in accordance with all manufacturers recommendations are the sole responsibility of the Owner User In the event of a defect as determined...

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