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McCain ATC eX2 NEMA Controller

– User Manual

Version 1.0

Level

Assy

Part

Number

Description /

Manufacturer

Reference

Quantity

Unit

Manufacturer

Manufacturer's P/N

M33524

CONN,40 COND,RIBBON DIP PLUG, .1X.1 C

1.00

TYCO

1-746610-9

TYCO

INCORPORATED

746610-9

M66450A

ASSY,PCB, CONTROL SIGNALS, ATC NEMA

1.00

M13762

RES,0.5 OHM,10W,1%,WW

R1, R2

2.00

"RIEDON

UT-10 .5 OHM 1%

VISHAY DALE

RS-10-0.5-1%

VISHAY DALE

RS010R5000FE73

VISHAY DALE

RS010R5000FS73

M13765

VARISTOR,MO,150VAC,LA20

MOV1, MOV2, MOV3

3.00

AVX

VE24M00151K

LITTELFUSE

V150LA20AP

MAIDA

DEVELOPMENT CO.

D6521ZOV151RA20

M16419

DIODE,1N5822,3A,40V SCHOTTKY

ZD4

1.00

DIODES INC

1N5822

MOTOROLA

1N5822

MOTOROLA

1N5822G

MOTOROLA/ONSEMI

1N5822RLG

SEMICONDUCTORS

1N5822G

M16914

CAP,470MF,50V,20%,ALEL RADIAL

C4, C7, C8

3.00

CDE

226H471P050SP

NIC COMPONENTS

CORP

NRWA471M50V12.5X20F

NICHICON

UVZ1H471MHD

NIPPON

NRWA471M50V12.5X20F

THOMPSON

KMR471M1HJ21

UNITED CHEMICON

EKMG630ELL471MK20S

UNITED CHEMICON

KME50VB471M12X20LL

M17012

SOCKET,IC,16PIN,.3C OPEN LADDER;4
FINGER CONT

INSTALL ON U1

1.00

AUGAT

816-AG-11DES

MILL-MAX

1109331641001000

TYCO

2-1437539-8

TYCO

4-1571552-4

Содержание ATC eX2 NEMA

Страница 1: ...USER S MANUAL M57970 Version 1 0 Product specifications www mccain inc com Customer support support mccain inc com Product Inquiries 888 2 McCain 888 262 2246 ATC eX2 NEMA CONTROLLER...

Страница 2: ...This page was intentionally left blank...

Страница 3: ...Version REVISIONS Rev By Date Comments 1 0 A Sanchez 04 25 16 Initial release...

Страница 4: ...ITH REGARD TO THIS MATERIAL INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE This document contains proprietary and confidential information...

Страница 5: ......

Страница 6: ...5 4 Engine Board Sub Assembly M52284A 11 2 5 5 Modem Board Sub Assembly M66279A 12 2 5 6 Internal Wiring 13 2 6 Physical and Environmental Details 14 3 CONFIGURATIONS 16 3 1 TS2 Type 1 16 3 2 TS2 Type...

Страница 7: ...1 0 TABLE OF FIGURES Figure 1 ATC eX2 NEMA controller with a connector box attached 3 Figure 2 Hardware Interfaces on the Front Panel 5 Figure 3 ATC eX2 Nema Controller dimensions TS 2 Type 1 14 Figur...

Страница 8: ...options including serial and Ethernet for connectivity in any kind of environment Quick data transfers firmware upgrades and log retrievals can be done via USB The controller s Linux operating system...

Страница 9: ...tch 1 uplink and 2 additional ports ENET 2 100 Base T Ethernet port dedicated for local communications i e laptop or similar USB ports 2 with an internal USB hub SP3 and SP5 Supported on C12S connecto...

Страница 10: ...serial ports This slot works similar to 2070 controller slot A2 Serial communications is either synchronous or asynchronous depending on the type of board used 2070 7A 2070 7B 2070 6A 2070 6B etc Spe...

Страница 11: ...panel Power switch fuse holder serial ports connectors Ethernet and USB connectors LCD keypad and ACTIVE LED indicator are accessible from the front of the unit The top cover of the ATC eX2 NEMA contr...

Страница 12: ...tering values to the contents of the LCD menus The keys are identified as ESC escape NEXT ENT enter YES NO ARROW DOWN ARROW UP ARROW RIGHT ARROW LEFT numbers 1 2 3 4 5 6 7 8 9 0 and letters A B C D E...

Страница 13: ...PC or General Purpose port PORT 2 is a general purpose port but it is primarily used for connecting a terminal and to perform data transfer between the controller and an external computer It is locat...

Страница 14: ...used to power on and off the controller unit 2 4 1 13 Active LED This LED is used to indicate the status of the controller as defined for the application running into the controller When the applicat...

Страница 15: ...This board generates the POWERDOWN POWERUP and LINESYNC signals and along with the DC voltages received from the power supply assembly It also sends the signals and voltages to the other sub assemblie...

Страница 16: ...he external world Below are briefly described the circuits and interfaces included onto the host board Two 50pos receptacle connectors to allow the Engine board to be plugged P1 and P2 The 5VDC backup...

Страница 17: ...cations programs SRAM 2MB are provided for non volatile parameter storage DDR2 256MB are provided for application and OS program execution RTC Seven serial communication channels SP1 SP2 SP3 SP4 SP5 S...

Страница 18: ...eceives the SP1 and SP2 communication channels POWERUP and CPURESET signals from the Host board M57133A through the 40 lines ribbon cable The DC voltages 12VDC 12VDC 5VDC and the LINESYNC and POWERDOW...

Страница 19: ...board M66450A Harness J3 Connect J3 to FUSE SWITCH on Control Signals board M66450A Harnesses for a TS2 Type 1 Application A2 Connector When using a connector box for a TS2 Type 1 application the bel...

Страница 20: ...3Hz Temperature range 37C to 74C 34F to 165F Relative humidity 0 to 95 non condensing Style TS 2 Type 1 Dimensions 7 5 H x 10 2 W x 10 6 D Weight 7 lbs Mounting method Shelf mounted NOTE All dimension...

Страница 21: ...roller User Manual 15 Version 1 0 Style TS 2 Type 2 Dimensions 10 5 H x 10 2 W x 10 6 D Weight 10 lbs Mounting method Shelf mounted NOTE All dimensions shown in inches Figure 4 ATC eX2 Nema Controller...

Страница 22: ...PUT header located on the Control Signals board M66450A and the chassis ground wire green wire is attached to the back of the A2 connector TS2 Type 1 configuration must be defined through the traffic...

Страница 23: ...thernet Mount controller filesystem and drives such root filesystem atc sram dev shm Configures the Ethernet with default parameters Eth0 IP Address 192 168 2 234 Netmask 255 255 254 0 Gateway 192 168...

Страница 24: ...3 01 41 PDT 2015 Zone PFN ranges DMA 0 65536 Normal 65536 65536 early_node_map 1 active PFN ranges 0 0 65536 Built 1 zonelists Total pages 65024 Kernel command line root dev mtdblock3 rootfstype jffs2...

Страница 25: ...ound 1 x16 devices at 0x0 in 16 bit bank Amd Fujitsu Extended Query Table at 0x0040 number of CFI chips 1 cfi_cmdset_0002 Disabling erase suspend program due to code brokenness Creating 4 MTD partitio...

Страница 26: ...fhci_hcd_of and address 2 usb 1 1 configuration 1 chosen from 1 choice hub 1 1 1 0 USB hub found hub 1 1 1 0 4 ports detected Setting the hostname to mccain engine Mounting filesystems Running sysctl...

Страница 27: ...eresis between power failure and power restoration this is a factory set parameter and should never need further maintenance 5 3 Trouble Shooting Analysis A visual inspection is recommended as a first...

Страница 28: ...22 APPENDICES...

Страница 29: ...NEMA CONTROLLER M57133A ASSY PCB HOSTBOARD NEMA ATC eX2 M52284A ASSY PCB 2070 1C ENGINE M66450A ASSY PCB CONTROL SIGNALS M66279A ASSY PCB MODEM BOARD NEMA M57132 HARN LCD 20CONN RIBBON M57680 ASSY LC...

Страница 30: ...24 DRAWING TITLE M57128 ATC eX2 NEMA CONTROLLER...

Страница 31: ......

Страница 32: ...2 OF 4 PRT NUMBER 2365 OAK RIDGE WAY VISTA CA 92081 SolidWorks file M57128 ATC eX2 TS2 TYPE 1 CONTROLLER WOUT BUMPERS SLDDRW M57128 5 Engine Washer Screw Standoff 17 16 13 20 24 22 WHEN INSTALLING HO...

Страница 33: ......

Страница 34: ......

Страница 35: ...McCain ATC eX2 NEMA Controller User Manual 25 Version 1 0 DRAWING TITLE M57133A ASSY PCB HOSTBOARD NEMA ATC eX2...

Страница 36: ......

Страница 37: ...26 DRAWING TITLE M52284A ASSY PCB 2070 1C ENGINE...

Страница 38: ......

Страница 39: ...McCain ATC eX2 NEMA Controller User Manual 27 Version 1 0 DRAWING TITLE M66450A ASSY PCB CONTROL SIGNALS...

Страница 40: ......

Страница 41: ...28 DRAWING TITLE M66279A ASSY PCB MODEM BOARD NEMA...

Страница 42: ......

Страница 43: ......

Страница 44: ...McCain ATC eX2 NEMA Controller User Manual 29 Version 1 0 DRAWING TITLE M57132 HARN LCD 20CONN RIBBON...

Страница 45: ......

Страница 46: ...30 DRAWING TITLE M57680 ASSY LCD HARN ATC eX2...

Страница 47: ......

Страница 48: ...McCain ATC eX2 NEMA Controller User Manual 31 Version 1 0 DRAWING TITLE M44301 ASSY A2 CONN NEMA...

Страница 49: ......

Страница 50: ...2 20 GA 19STR WHITE M13890 9 0 A2 A 2 P4 1 1 3 20 GA 19STR GREEN M13946 4 0 A2 H 2 PANEL STUD 3 FAULT MONITOR 4 20 GA 19STR PURPLE M40010 4 0 A2 F 2 J6 3 1 5 20 GA 19STR WHITE RED M13891 4 0 A2 G 2 J...

Страница 51: ...32 DRAWING TITLE M45891 ASSY PWR SUP W BACKUP CAPACITOR...

Страница 52: ......

Страница 53: ...20 GA 19STR WHT RED M13891 7 PWR SUP NEG 1 BKP CAP NEG 2 2 20 GA 19STR RED M13892 8 PWR SUP POS 1 BKP CAP POS 2 Note Use 3 5 of heatshrink M25070 on power supply side Use 0 5 of heatshrink M25070 on...

Страница 54: ...McCain ATC eX2 NEMA Controller User Manual 33 Version 1 0 DRAWING TITLE M44300 HARN SET ATC NEMA CONTROLLER...

Страница 55: ......

Страница 56: ...M13906 5 5 H1 1 12VDC 2 P1 3 2 17 20 GA 19STR RED M13892 5 5 H1 2 5VDC 2 P1 2 2 18 20 GA 19STR WHITE RED M13891 5 5 H1 4 GND 2 P1 4 2 19 20 GA 19STR WHITE RED M13891 5 5 H1 5 GND 2 P1 5 2 20 18 GA 19...

Страница 57: ...34 APPENDIX B BILL OF MATERIALS BILL OF MATERIAL DESCRIPTION M57128 ATC eX2 NEMA CONTROLLER TS2 TYPE 1...

Страница 58: ...TIE 4 NATURAL TYTON T18R9M4 12 00 EA PANDUIT CORP PLT1M M TYTON T18R9M4NAT 1 M11967 WIRE TIE 8 NATURAL TYTON T50R9M4 2 00 EA 1 M12032 STANDOFF 4 40 X 3 8 3 16 HEX F F AL KEYSTONE 1892 4 00 EA KEYSTON...

Страница 59: ...M12033 NUT SELF CLINCH PEM FEX M3 2 00 EA 2 M12132 STANDOFF PEM BSOS 632 10 SO 2 00 EA 2 M19332 AL SHT 5052 063X48X120 0 880 LBS SQFT 0 98 LB 1 A M44066 FEATURE PANEL NEMA CONTROLLER 1 00 EA 2 M19617...

Страница 60: ...ORPORATED 770476 2 2 M24775 CONN 12POS 2ROW PN LOK 2 00 EA TYCO INCORPORATED 770581 1 2 M34262 HOUSING 5POS SL 156 W LK RAMP 1 00 EA TYCO INCORPORATED 640250 5 2 M40009 WIRE 20 BRN 19STR 1 25 FT 2 M40...

Страница 61: ...BLACK 0 29 FT 2 M25070 HEAT SHRINK 1 8 BLACK 0 67 FT 2 M45724 CAP 1200uf 400V 20 SNAP IN ELECTROLYTIC 1 00 EA PANASONIC ECET2GA122FA 2 P M45996 HARN PWR SUP W BKP CAPACITOR ATC NEMA 1 00 EA 3 M13891 W...

Страница 62: ...6L163WC2CT1 TOSHIBA TC55VCM416BTGN40 3 M34639 RES 1K 1 10W 5 0603 SM RESISTOR CHIP R118 R120 R122 R123 R127 R17 R194 R24 R26 R29 10 00 EA PANASONIC ERJ 3GEYJ102V 3 M34641 RES 2 2K 1 10W 5 0603 SM RESI...

Страница 63: ...C246 C247 C248 C249 C250 C251 C252 C253 C254 C255 C256 C257 C258 C259 C260 C261 C262 C263 C264 C265 C266 C267 C268 C275 C277 C278 C279 C280 C281 C282 C283 C284 C287 C293 C294 C295 C296 C297 C298 C299...

Страница 64: ...90 00 EA PANASONIC ECJ 1VB1H103K VISHAY DALE VJ0603Y103KXACW1BC WALSIN 0603B103K500CT 3 M34657 RES 330 OHM 1 8W 5 SM 0805 RESISTOR CHIP R69 R70 R71 R72 R94 R95 R96 R97 8 00 EA PANASONIC ERJ 6GEYJ331V...

Страница 65: ...MIDA CDPH4D19FNP 100MC 3 M65419 RES 22 OHMS 1 8W 1 SMD 0805 R100 R101 R10 R104 R105 R106 R108 R16 R192 R73 R74 R75 R76 R77 R79 R80 R81 R83 R92 R98 R99 21 00 EA PANASONIC ERJ 6ENF22R0V YAGEO RC0805FR 0...

Страница 66: ...CAP 47MF 25V 0603 SMT C316 1 00 EA MURATA GRM188R71E474KA12D 3 M66115 CAP 2 2MF 10V 0603 SMT C349 C350 C351 C352 C58 C59 C60 C61 C62 C63 C6 C65 12 00 EA MURATA GRM188R71A225KE15D 3 M66116 CAP 4 7MF 1...

Страница 67: ...0 EA PANASONIC ERJ3EKF18R2V 3 M66411 IC SN74HC21PW DUAL 4 IN POS AND GATE TSSOP 14 U20 1 00 EA TEXAS INSTRUMENTS SN74HC21PWR TEXAS INSTRUMENTS SN74HC21PWT 3 M66412 RES 4 7 OHM 1 4W 1 1206 SMT R181 R18...

Страница 68: ...1 00 EA PANASONIC ERJ6ENF2002V 3 M69614 RES 6 8K 1 4W 5 SM 1206 R178 1 00 EA PANASONIC ERJ8GEYJ682V 3 M69615 RES 8 45K 1 4W 1 SM 1206 R184 1 00 EA PANASONIC ERJ8ENF8451V 3 M69616 RES 13 7K 1 4W 1 SM 1...

Страница 69: ...3 TRANSISTOR MOSFET N CHANNEL POWER Si7882DP Q4 Q6 2 00 EA VISHAY SI7882DP VISHAY SI7882DP TI E3 3 M69994 RES 4 75K 1 8W 1 0805 SMT R43 R45 2 00 EA PANASONIC ERJ6ENF4751V 2 M52287 CAP SUPER CAP 1F 5 5...

Страница 70: ...YAGEO RSF200JB 10R 2 M11635 SCREW 4 40 X 3 8 PH PN SS 1 00 EA 2 M11783 NUT 4 40 KEPNUT SS 1 00 EA 2 M16423 DIODE 1N4001 1A 50V SILICON D24 D27 2 00 EA DIODES INC FAIRCHILD 1N4001 MOTOROLA 1N4001 2 M1...

Страница 71: ...O INCORPORATED WP 229064 10 9 3 M34264 IC MC68HC908QT2CP MCU 1 5K FLASH W ADC 8 DIP 1 00 EA FREESCALE MC68HC908QT2CPE MOTOROLA MC68HC908QT2CP MOTOROLA MC68HC908QT2CPE 2 M46519 IC EEPROM 2KBIT 400KHZ 8...

Страница 72: ...0 IC SN74LV04APW HEX INVERTER TSSOP 14 U5 U6 U7 U8 U9 5 00 EA TEXAS INSTRUMENTS SN74LV04APWR TEXAS INSTRUMENTS SN74LV04APWT 3 M34639 RES 1K 1 10W 5 0603 SM RESISTOR CHIP R13 R17 R210 R213 R216 R217 R2...

Страница 73: ...9 R60 14 00 EA PANASONIC ERJ 8GEYJ101V 3 M34654 RES 100K 1 10W 5 0603 SM RESISTOR CHIP R15 R159 R163 R165 R16 R170 R171 7 00 EA PANASONIC ERJ 3GEYJ104V 3 M34655 RES 150 OHM 1 4W 5 SM 1206 RESISTOR CHI...

Страница 74: ...22A SMT NPN SMALL SIGNAL M22 Q1 Q2 2 00 EA NXP MMBT2222A 215 ST MICRO MMBT2222A 3 M65138 RES 0 OHMS 1 4W 1206 SM R103 R14 R2 R205 4 00 EA PANASONIC ERJ 8GEY0R00V 3 M65398 CAP 000018MF 50V 5 SM 0603 C1...

Страница 75: ...IGHT APHK1608SURCK LD2 LD3 LD4 LD5 LD6 LD7 6 00 EA KINGSBRIGHT APHK1608SURCK 3 M66352 IC CY7C65630 USB HUB CONTROLLER 4 PORTS QFN 56 U17 1 00 EA CYPRESS CY7C65630 56LFXC CYPRESS CY7C65630 56LTXC 3 M66...

Страница 76: ...PROM SOIC 8 U18 1 00 EA MICROCHIP 25LC040ATISN 3 M66732 IC AT25020AN 2K 2 7V SERIAL EEPROM SOIC 8 U4 1 00 EA ATMEL AT25020AN 10SU 2 7 3 M66890 CAP 10MF 20V 20 TANT SMD B C10 C113 C119 C120 C130 C161 C...

Страница 77: ...SIDE HIGH CONTRAST AZ DISPLAY 1 00 EA AZ DISPLAYS ATM2412BG FLW FFW 1 A M66279A ASSY PCB MODEM BOARD NEMA 1 00 EA 2 M16831 CAP 10MF 25V 10 TANT RAD C1 C2 C3 C4 4 00 EA AVX TAP106K025SCS KEMET RT T350E...

Страница 78: ...MO 150VAC LA20 MOV1 MOV2 MOV3 3 00 EA AVX VE24M00151K LITTELFUSE V150LA20AP MAIDA DEVELOPMENT CO D6521ZOV151RA20 2 M16419 DIODE 1N5822 3A 40V SCHOTTKY ZD4 1 00 EA DIODES INC 1N5822 MOTOROLA 1N5822 MOT...

Страница 79: ...4 ROLL OF 10 000 1 00 EA TYCO INCORPORATED WP 229064 10 9 3 M69114 IC MC9S08QG8CPBE MCU DIP 16 1 00 EA FREESCALE MC9S08QG8CPBE 2 M65101 TRANSFORMER 2 X 6VAC 42MA T1 1 00 EA HAHN BV 202 0160 PULSE 020...

Страница 80: ...1 1 00 EA NATIONAL SEMICONDUCTOR LM1117IMP 3 3 NATIONAL SEMICONDUCTOR LM1117IMPX 3 3 TEXAS INSTRUMENTS LM1117IMP 3 3 NOPB TEXAS INSTRUMENTS LM1117IMPX 3 3 NOPB 3 M46608 RES 182K 1 SM 0805 R9 1 00 EA P...

Страница 81: ...S 1 5M 1 8W 1 SMD 0805 BETWEEN C12 AND C13 1 00 EA PANASONIC ERJ 6ENF1504V 3 M65436 RES 15K 1 8W 1 0805 SMT R8 1 00 EA PANASONIC ERJ6ENF1502V 3 M66356 DIODE PRTR5V0U2X ESD PROTECTION SMD SOT143B D1 D2...

Страница 82: ...12S port DB 25 position connector C12S SP5 SP5 DB 25 pin out PIN SIGNAL 1 SP5 TxD 2 SP5 RxD 3 SP5 TxC 4 SP5 RxC 5 SP3 TxD 6 SP3 RxD 7 SP3 TxC 8 SP3 RxC 9 Linesync 10 NReset 11 PowerDown 12 BIAS 5 VDC...

Страница 83: ...nit has two RS 232 asynchronous serial communication ports with software selectable speed from 1 2Kbps to 115 2Kbps these ports are available over DB 9 female connectors PORT 2 is used primarily for c...

Страница 84: ...e Pin assignment of the SP 1 and SP 2 Ports DIN 96 receptacle connector SP 1 SP 2 DIN96 SIGNAL DIN96 SIGNAL 1A TxD 11A TxD 2A TxD 12A TxD 3A RxD 13A RxD 4A RxD 14A RxD 5A RTS 15A RTS 6A RTS 16A RTS 7...

Страница 85: ...forming the following steps incorrectly could cause controller malfunctions or permanent damage Follow the next steps to update the ATC eX2 NEMA controller Linux Kernel and U Boot Install the computer...

Страница 86: ...to test the computer and controller connectivity by typing the following Pinging the computer and having a response from it is the best way to test the link Proceed to update the U Boot u boot bin Be...

Страница 87: ...Proceed to update the kernel LinuxEBd2_uImage by typing the following erase 0xFE050000 0xFE1FFFFF tftp 0x400000 LinuxEBd2_uImage cp b 0x400000 0xFE050000 filesize This causes to get the following outp...

Страница 88: ...0xFE04FFFF tftp 0x400000 atc_engine dtb cp b 0x400000 0xFE040000 filesize This causes to get the following output Proceed to update the root file system LinuxEBd2_rootfsjffs2 by typing the following...

Страница 89: ...66 Turn OFF and turn ON the controller the update is complete...

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