background image

- 10 -

8.

Reinstall inspection cover.

9.

Reinstall the engine shroud.

Hydraulic Relief Valve Adjustment

1.

Remove the engine shroud.

2.

Install a pressure gage using the side port on the left
side of the valve block (pressure port, P).  The
pressure gage must read to 2,000 psi.

3.

Start engine and check that all hydraulic controls are
operating properly.

4.

With the motor in neutral, push the cylinder lever to
“dead-head” the cylinder.  Allow the pressure to
stabilize.  If pressure reads below 1,750 psi or above

1,850 psi, the relief valve needs adjustment.  NOTE:
If pressure climbs over 1,850 psi, the engine may
stall.

5.

Loosen the jam nut on the relief cartridge located on
the left side of the valve block.

6.

Turn the set screw in to increase the pressure setting
and turn the set screw out to decrease the pressure
setting.

7.

When the pressure is set within the acceptable range,
tighten the jam nut.

8.

Stop engine and remove pressure gage from valve
block.

9.

Reinstall the engine shroud.

Hydraulic Troubleshooting

Parts Replacement Cycles and Tolerances

Problem

Test & Solution

Mixing Speed too Slow

(< 32 rpm)

1.

If speed is normal (38 - 40 rpm) in reverse, motor needs servicing.

2.

If speed is slow in both directions, but cylinder functions normally, motor needs
servicing.

3.

If speed is slow in both directions, and cylinder is slow, see “Pump Not Working”
section.

Drum Won’t Dump

1.

If motor functions are normal, cylinder needs servicing.

2.

If motor does not spin, see “Pump Not Working” section.

Pump Not Working

1.

Check engine speed.  Set to 3300 rpm if necessary.

2.

Check oil temperature.  If over 180 °F, see “Hydraulic Oil too Hot” section.

3.

Check relief valve and adjust if necessary.

4.

Check pump coupler and adjust or replace if needed.

5.

Remove pressure line from valve block and fill with clean oil to charge pump.
Reconnect line and check pump operation.

6.

Pump needs servicing.

Hydraulic Oil too Hot

1.

Check relief valve and adjust if necessary.

2.

Change oil according to maintenance schedule.

3.

Allow oil to cool if possible to prevent damaging hydraulic components.

Bearings

Replace anytime a bearing is rough, binding, discolored or removed from housing or
shaft.

Engine Components

Refer to your engine manufacturer’s Owner’s Manual.

Hardware

Replace any worn or damaged hardware as needed. Replacement hardware should
be grade 5 and zinc plated unless otherwise specified.

Safety Decals

Replace if they become damaged or illegible.

Seals & Gaskets

Replace if a leak is detected and at every overhaul or teardown.

Содержание MM121

Страница 1: ...treet Bolton BL3 6BN Phone 01204 387784 Fax 01204 387797 MBW FRANCE S A R L Z A d Outreville 11 rue Jean Baptiste N ron 60540 BORNEL FRANCE Phone 33 0 3 44 07 15 96 Fax 33 0 3 44 07 41 28 Email mbwfra...

Страница 2: ...hecking Hydraulic Oil 7 Changing Hydraulic Filter 7 Changing Hydraulic Oil Suction Strainer 7 Greasing Wheel Bearings 7 Service 8 Torque Chart 8 Engine Shroud Removal 8 Engine Shroud Installation 8 Dr...

Страница 3: ...CALIFORNIA PROPOSITION 65 WARNING Engine exhaust and some of its constituents are known in the state of California to cause cancer birth defects and other reproductive harm WARNING...

Страница 4: ...evere electrical shocks Avoid contacting these units or their wiring SAFE DRESS Do not wear loose clothing rings wristwatches etc near machinery NOISE PROTECTION Wear OSHA specified hearing protection...

Страница 5: ...LO EN UNA ZONA BIEN VENTILADA ADVERTENCIA MIXER MEZCLADORA OPERATING INSTRUCTIONS 1 Check oil in engine crankcase 2 MAKE SURE grid is CLOSED before starting and during operation 3 Place engage lever...

Страница 6: ...7 in 389 cm Baldor 5 hp 1 phase 230 V 23 A Baldor 5 hp 3 phase 230 V 13 4 A 460 V 6 7 A Engine Motor Speed 3300 rpm 1725 rpm 1750 rpm 3300 rpm 1725 rpm 1750 rpm Drivetrain Hydraulic Pump to Hydraulic...

Страница 7: ...d replace Starting Engine 1 Check that both operating levers are in the STOP or center position 2 Open fuel valve 3 Pull out the stop switch on engine shroud turn engine switch to ON position 4 Set th...

Страница 8: ...mixer unattended for any amount of time Towing 1 Stop the engine or motor 2 Close and latch the engine shroud 3 Secure the tow pole and safety chains to the vehicle WARNING Always check that axle fron...

Страница 9: ...factory set according to the speed listed in the Specifications section of this manual Refer to the engine owner s manual for procedure on setting operating speed if necessary Cleaning Always clean t...

Страница 10: ...ank 7 Clean strainer thoroughly replace if damaged 8 Reinstall strainer and fitting into tank Use hydraulic loctite to prevent leaks 9 Reconnect hose to fitting 10 Install drain plug using pipe sealan...

Страница 11: ...et connector into the splice terminal 5 Drum Removal Refer to Drum Assembly page 14 1 Remove engine shroud before attempting to remove the mixing drum 2 Disassemble the connecting link on the chain co...

Страница 12: ...stall the retaining rings 14 Install new seal kits into the back side of each trunnion in the following order Steel Washer Soft Black Seal Steel Washer Soft Black Seal Steel Washer Hard Red Seal 15 Sl...

Страница 13: ...needs servicing 2 If speed is slow in both directions but cylinder functions normally motor needs servicing 3 If speed is slow in both directions and cylinder is slow see Pump Not Working section Drum...

Страница 14: ...in all areas of the country Their sales engineers are available for professional consultation If you cannot locate an MBW distributor in your area contact MBW or one of our Sales Branches listed below...

Страница 15: ...12 00 Shroud Chassis Assembly...

Страница 16: ...17523 HUB ASSEMBLY Includes 2 3 14 18 21 38 2 01558 HUB ASSEMBLY Includes 2 3 14 18 21 33 38 2 20 17539 PLASTIC EDGING 1 1 21 F0212CP COTTER PIN 1 8 x 1 1 2 LONG 2 F0210CP COTTER PIN 1 8 x 1 1 4 LONG...

Страница 17: ...14 19 17 20 14 8 15 16 11 22 18 12 7 13 2 23 24 25 3 10 25 5 16 1 21 2 6 4 26 9 Drum Assembly...

Страница 18: ...16 18 NYLOC 5 5 17 F061608FWS FWLS 3 8 16 x 1 0 LONG 2 2 18 F061610CB CARRIAGE BOLT 3 8 16 x 1 1 4 LG 6 6 F061612CB CARRIAGE BOLT 3 8 16 x 1 1 2 LG USE ONLY WITH 26 TRUNNION SPACER 6 6 19 F061614CB CA...

Страница 19: ...16 02725 Paddle Assembly...

Страница 20: ...1 6 17574 RUBBER BLADE END 2 2 7 18540 STEEL BLADE END 2 2 8 17576 RUBBER BLADE CENTER 2 4 9 18543 STEEL BLADE CENTER 2 4 10 17578 RUBBER BLADE WIPER 2 2 11 18544 STEEL BLADE WIPER 2 2 12 17585 PADDLE...

Страница 21: ...18 Hydraulic Components...

Страница 22: ...17533 HYDRAULIC FITTING PIPE JIC STRAIGHT 2 20 17556 HYDRAULIC HOSE 1 2 x 23 00 1 21 17557 HYDRAULIC HOSE 1 2 x 16 00 1 22 17558 HYDRAULIC HOSE 1 4 x 34 50 1 23 17559 HYDRAULIC HOSE 1 4 x 24 50 1 24...

Страница 23: ...20 Engine Assembly...

Страница 24: ...ludes switch mounting plate 1 1 12 17754 PUMP TO MOTOR ADAPTER 1 1 13 17755 COUPLING 1 1 8 x 1 4 KEY 1 1 14 17756 HYDRAULIC PUMP 1 1 15 09821 HYDRAULIC FITTING SAE ELBOW 1 1 16 17757 SWITCH MOUNTING P...

Страница 25: ...LTS 5 This warranty does not cover the cost of transportation and other expenses which may be connected with warranty service but not specifically mentioned herein 6 This warranty does not cover any u...

Отзывы: